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HomeMy WebLinkAbout220700-1.0 - Plumbing Insulation-PD REVIEWED AND APPROVEDSubmittal Transmittal SUBMITTAL TRANSMITTAL Project Name: Ithaca Arthaus Project Number : 18260 A Transmittal (from SUBCONTRACTOR) To:Vecino Construction, LLC Date Submitted 5/11/2020 Attn:Corey Olmstead Submittal No. (per Procore) corey@vecinogroup.com x Submitted for Review & Approval REV (0) Phone: (315) 854-0979 ReSubmitted for Review & Approval REV (1) From:Woodcock & Armani mike.meyer@comfortsystemsusa.com This is a FULL SUBMITTAL 315-701-2042 This is a PARTIAL Submittal Item No. Dwg. And/or Specification Section SpecParagraph / No.Title / Description Manufacturer Submittal Type Lead Time 1 22 0700 1.1.A.1 Plumbing Insulation Johns Mansville 2 3 4 5 6 7 8 9 10 11 Comments:Vecino Construction Stamp BW A&E Stamp We have included insulation on the domestic cold water. This was not specified to be insulated Signature/Stamp of Transmitter Date 18260 Ithaca Arthaus 5/11/2020 Vecino Construction, LLC (Contractor Review) Recommend Approval Recommend Approval as Noted Revise and Resubmit Reviewed for general conformance with the Contract Documents. Subcontractor or material supplier is responsible for: confirming and correlating all quantities and dimensions; selecting fabrication processes and techniques of construction; coordinating his work with that of all other trades; and performing his work in a safe and satisfactory manner. Project: Reviewed by: Date: Corey Olmstead Comfort Systems USA (Syracuse), Inc. dba Woodcock & Armani Mechanical Contractors 6500 New Venture Gear Drive, East Syracuse, NY 13057 P:315.425.7100 F: 315.471.6857 Submittal Cover Sheet Date: May 8, 2020 To: From: Mike Meyer Jason Corke Contractors Project No. PROJECT: PROJECT NO.:20-0220 TYPE OF SUBMITTAL: Product Data Certification MFRG Compliance Sample MFGR Drawing Record Document Color Selection Shop Drawing Closeout Document Test Report Substitution Other Submittal Description Plumbing Insulation Manufacturer Johns Manville Supplier Specialty Products & Insulation Spec. Section # & Title 22 0700 – Plumbing Insulation Sub-Paragraph: ____________________ Drawing Number: _____ First Time Submission Revision Number: _____ CONTRACTOR’S STAMP/CERTIFICATION: I hereby certify that I have reviewed this submittal, verified the products, verified field measurements where appropriate and have coordinated the information within the submittal with the requirements of contract documents. The submitted item(s) comply in every respect with the requirements of the contract documents and specifications. ARCHITECT/ENGINEER REVIEW STAMP: CONTRACTOR’S COMMENTS: BY: Submittal No. _______ Fiberglass Pipe Insulation with ASJ Jacketing by Johns Mansville. Zeston PVC Fitting covers also by Johns Manville will be installed over the mechanical pipe fittings. Fiberglass Pipe Insulation with ASJ Jacketing by Johns Mansville. Zeston PVC Fitting covers also by Johns Manville will be installed over the mechanical pipe fittings. Ithaca ArthausRegarding: 130 Cherry Street Ithaca, NY 14850 1-1/4" and smaller ……....................1" Thick All sizes …….................1/2" Thick Respectfully, Jason Corke 1-1/2 and Larger …….................1-1/2" Thick dba Woodcock & Armani Mechanical Contractors 6500 New Venture Gear Drive East Syracuse, New York 13057 Friday, May 8, 2020 Section 22 0700 - Plumbing Insulation Domestic Cold Water. Domestic Tempered & Recirculated Tempered Water. DESCRIPTION Micro-Lok® HP Ultra fiberglass pipe insulation is a high-performance pipe insulation with a polypropylene (PP)-coated factory-applied vapor-barrier jacket. Micro-Lok HP Ultra is made from rotary glass fibers bonded with a thermosetting resin and produced in 36" (0.92 m) lengths and is used to insulate standard iron pipe, plastic pipe and copper tubing. The PP-coated jacket includes a longitudinal, self-sealing closure lap and matching butt strip. The jacket system is adhered to each fiberglass section using a specially formulated adhesive to ensure jacket securement. The factory-installed tape system permits installation at ambient temperatures down to 20°F (-7°C) and will not soften or separate when exposed to high ambi- ent temperatures and humidity. Micro-Lok HP Ultra’s PP-coated factory-applied vapor retarder jacket can be wiped down using a soft cloth and some soapy water. The jacket can also resist minor exposure to transient liquid water. Micro-Lok HP Ultra is intended for indoor use. Outdoor use of Micro-Lok HP Ultra requires separate weather protection. USES Micro-Lok HP Ultra fiberglass pipe insulation is suitable for installation over hot, cold, concealed and exposed piping systems with operating temperatures up to 850°F (454°C). Weather-protective jacketing is required for outdoor applications. Pipe operating below ambient temperature requires all joints to be sealed with factory-applied, self-seal lap and butt strips. SPECIFICATION COMPLIANCE • ASTM C547 Type I (Replaced HH-I-558B, Form D, Type III, Class 12, Class 13 up to 850 F (454 C) ) • ASTM C585 – Dimension Standard for pipe ID only • ASTM C1136 (Jacketing ) Replaces HH-B-100B, Type I & II) • MIL-DTL-32585 • MIL-I-22344D, MIL-PRF-22344E • Coast Guard/IMO Approved 164.109/56/0 (plain, unjacketed only – excluding 7/8 x ½ [22 mm x 13 mm], ½ x ½ [13 mm x 13 mm]) • MEA Complaint • California Bureau of Home Furnishings and Thermal Insulation – Registry Number CA-T040 (CO) • Firestop Assemblies: Meets requirement for jacketed fiberglass pipe insulation product at or above 3.5 pcf. • ASTM E84, CAN ULC S102.2 – 25/50 listed and labeled Intertek testing laboratories • ASTM D2863 – Limiting Oxygen Index (LOI) minimum 31 • NRC 1.36, ASTM C795, Mil-I-24244C, MIL-DTL-24244D* *When ordering material to comply with ASTM C795, NRC 1.36 & MIL-I-24244 a statement of that fact must appear on the purchase order. Specific lot testing will be conducted and a certification of compliance can be provided. THERMAL CONDUCTIVITY (“K”) * PHYSICAL PROPERTIES Service Temp. Range (ASTM C411)0°F to 850°F (-18°C to 454°C) Moisture Sorption <5% by weight Alkalinity <0.06% expressed as Na2O Corrosivity (ASTM C665)Does not accelerate Capillarity Negligible (after 24 hours) Shrinkage (ASTM C356)None Microbial Growth (ASTM C1338)Does not promote microbial growth Surface Burning Characteristics Composite FHC 25/50 per ASTM E84, CAN/ULC S102.2 Limited Combustibility <3500 BTU/lb Jacketing (Poly ASJ)ASTM C1136 (Type I, II, III, IV) Water Vapor Permeance (ASTM E96 – Procedure A)0.01 perms max. Bursting Strength (ASTM D774) 100 psi (8.7.0Kg/CM2)Tensile Strength (ASTM D828)75 lbs./in. (13.1 N/mm) width min. (MD) 60 lbs./in. (10.5 N/mm) width min. (CD) SUSTAINABLE BUILDING ATTRIBUTES Manufacturing Location Defiance, Ohio (43512) Recycled Content (glass only)41% Recycled Content (total product)33% Volatile Organic Compounds (ASTM D5116)Total 0.15 g/l (Analysis ASTM D6196 & ASTM D5197) Fiberglass Pipe Insulation Formaldehyde 0.009 ppm Aldehydes 0.009 ppm Volatile Organic Compounds (Calculated) Total <49 g/l Self-Sealing Lap & Butt Strips SUSTAINABLE BUILDING CERTIFICATIONS GREENGUARD® GREENGUARD® GOLD CertifiedCertified LEED® Credits See JM.com/buildgreen JM LEED Credit Guide (HIG-1231)LEED-NC GREENGUARD® Certified products have been screened for more than 10,000 volatile organic compounds (VOCs) and meet stringent stan-dards for low chemical emissions based on established criteria from key public health agencies *Apparent thermal conductivity values are determined by applying procedures dictated per ASTM C1045 on test data obtained using ASTM Test Method C335. All values are based on nominal manufacturing and testing parameters, are subject to normal variation, and are not guaranteed for specification purposes or otherwise. MECHANICAL INSULATION DATA SHEET MICRO-LOK® HP ULTRA HIGH-PERFORMANCE FIBERGLASS PIPE INSULATION Mean °F 75 100 200 300 400 500Temperature °C 24 38 93 149 204 260Btu•in/(hr•ft2•°F) 0.23 0.24 0.28 0.34 0.44 0.55W/m•°C 0.034 0.035 0.040 0.049 0.063 0.079 MECH-255 03/04/19 (Replaces 10/02/18) MINIMUM 32% RECYCLED CONTENTPOST-CONSUMER RECYCLED CONTENT 0.100 0.086 0.072 0.057 0.043 0.029 W/m•˚C0.7 0.6 0.5 0.4 0.3 0.2 0-18 10038 20093 300149 400204 500 (˚F)260 (˚C)Conductivity ("k")Btu•in/(hr•ft2•˚F)ASTM C547 Micro-Lok HP Retested Mean Temperature Micro-Lok HP Ultra QUALIFICATIONS FOR USE A sufficient thickness of insulation must be used to keep the maximum surface temperature of Micro-Lok HP Ultra below 150°F (66°C). In addition, at operating temperatures above 500°F (260°C), Micro-Lok HP Ultra pipe insulation must be applied in a thickness ranging from 2" (51 mm) minimum to 6" (152 mm) maximum. During initial heat-up to operating temperatures above 350°F (177°C), an acrid odor and some smoke may be given off as the organic binders used in the fiberglass pipe insulation begin to decompose. When this occurs, cau- tion should be exercised to ventilate the area well. This loss of binder does not directly affect the thermal performance of the pipe insulation, but the compressive strength and resiliency of the product are reduced. For applications with excessive physical abuse or vibration at high tempera- tures, consult your local Insulation Systems Market Development Manager for alternate material recommendations. CHILLED WATER SYSTEMS For chilled water systems, see Chilled Water InsulSpec™ – 3-Part Specification, MECH-239. SIZE AVAILABILITY Insulation Thickness Iron Pipe Size Range Copper Tubing Size Range in.mm in. mm in. mm ½13 ½–6 13–152 5⁄8–41⁄8§16–105 1 25 ½–24 13–610 5⁄8–61⁄8 16–156 1½38 ½–24 13–610 5⁄8–61⁄8 16–156 2 51 ½–24 13–610 11⁄8–61⁄8 29–156 2½64 1–24 25–610 13⁄8–61⁄8 35–156 3 76 1–24 25–610 13⁄8–61⁄8 35–156 3½89 1½–24*38–610 – – 4 102 3–24**76–610 – – 4½114 3–24†76–610 – – 5 127 3–20††76–508 – – Notes: * 2½" and 23" IPS not available in this insulation thickness. ** 22" and 23" IPS not available in this insulation thickness. † 21," 22" and 23" IPS not available in this insulation thickness. †† 19" IPS not available in this insulation thickness. § 35/8" CTS not available in this insulation thickness. APPLICATION RECOMMENDATIONS.* Micro-Lok HP Ultra Pipe Insulation and Butt Strips 1. Do not apply Micro-Lok HP Ultra if air temperature is below 20°F (-7°C) or above 130°F (54°C) due to the effect of temperature on tape performance. We recommend stapling when application falls outside this temperature range. When stapling, we recommend mastic be applied over staples to prevent moisture penetration. 2. If stored below 20°F (-7°C) or above 130°F (54°C), insulation cartons should stand within the recommended temperature range for 24 hours prior to application. 3. Once release paper is removed, both adhesive and lap must be kept free of dirt and water, and the lap sealed immediately. 4. When adhered, the lap and butt strips must be pressurized by rubbing firmly with a plastic squeegee or the back of a knife blade to ensure positive closure. 5. Do not reseal the lap or butt strip once applied. This could compromise the quality of the sealed jacket system. * For complete application recommendations and installation instructions, see MECH-261 InsulSpec Specifications. MECHANICAL INSULATION MICRO-LOK® HP ULTRA HIGH-PERFORMANCE FIBERGLASS PIPE INSULATION MECH-255 03/04/19 (Replaces 10/02/18) DATA SHEET 717 17th St. Denver, CO 80202 800-654-3103 www.JM.com North American Sales Offices, Insulation Systems Eastern Region and Canada P.O. Box 158 Defiance, OH 43512 800-334-2399 Fax: 419-784-7866 Western Region P.O. Box 5108 Denver, CO 80217 800-368-4431 Fax: 303-978-4661 Technical specifications as shown in this literature are intended to be used as general guidelines only. Please refer to the Safety Data Sheet and product label prior to using this product. The physical and chemical properties of Micro-Lok HP Ultra listed herein represent typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Any references to numerical flame spread or smoke developed ratings are not intended to reflect hazards presented by these or any other materials under actual fire conditions. Check with your customer service representative for current information. All Johns Manville products are sold subject to Johns Manville’s standard Terms and Conditions, which includes a Limited Warranty and Limitation of Remedy. For a copy of the Johns Manville standard Terms and Conditions or for information on other Johns Manville thermal insulation and systems, visit www.jm.com/terms-conditions or call (800)654-3103.© 2019 Johns Manville. All Rights Reserved. 06-10-16 Zeston 2000® Series White PVC Insulated Fitting Covers and Jacketing Mechanical Insulations MECH - 52 Features • Protect insulated or bare pipes • Meets most requirements for federal, state and local fire-safety codes • Accepted for commercial, institutional, industrial and residential projects in all parts of the US • System is uncomplicated and easy to install • UV-resistant for outdoor applications • Long-lasting protection and an attractive finished appearance • Available with Hi-Lo Temp fiber glass inserts Applications • Commercial, institutional and industrial applications Construction • Covering and jacketing manufactured from high-impact, gloss white, UV-resistant polyvinyl chloride jacketing Application Recommendations • Wrap the Hi-Lo Temp fiber glass insert completely around the pipe fitting without overly compressing it or leaving any voids • Ensure that the insulation insert covers all exposed surfaces • Install the Zeston PVC fitting cover over the pipe fitting and fiber glass insert by securing the throat of the Zeston PVC insert using either serrated tacks, Perma-Weld adhesive or Zeston Z-Tape • If applied in an outdoor setting or exposed to the sun, precautions should be taken to account for expansion joints ZESTON 2000 SERIES WHITE PVC INSULATED FITTING COVERS AND JACKETING 06-10-16 Zeston 2000® Series White PVC Insulated Fitting Covers and Jacketing Mechanical Insulations MECH - 52 P e r f o r m a n c e S P e c i f i c a t i o n S Electrical Conductance Non-conductor Elongation at Yield (MD), %3.0 Flame Spread 25 or less (up to 30 mil [0.8mm]) Flexural Modulus, psi (kPa)430,000 (2,964,750) Flexural Strength, psi (kPa)11,000 (75,850) Gardner – SPI Impact, in.lb./mil by Ductile Failure 10 mil (0.3 mm)1.3 15 mil (0.4 mm) 1.4 20 mil (0.5 mm) 1.5 30 mil (0.8 mm) 1.6Smoke Developed 50 or less (up to 30 mil [0.8 mm]) Specific Gravity 1.48 Tensile Modulus, psi (kPa)425,000 (2,930,270) Tensile Strength at Yield, psi (kPa)6,000 (41,370) S p e c i f i c a t i o n c o m p l i a n c e ASTM D257 (Electrical surface resistance) D638 (Tensile strength) D790 (Flexural Strength) D792 (Density & specific gravity) D1784 (Specification for rigid PVC) D3679 (Specification for rigid PVC) E84 (Surface burning characteristics) E136 25/50 non-combustibility (fiber glass inserts) Agriculture Canada Pass (Canada Department of Agriculture) Canada CGSB51-GP-53M CAN/ULC S102 L-P*: Composition A, Type II, Grade GU 535E (Federal standard for PVC) 1035A (US Army standard PVC) New York City MEA #7-87 (Toxicity test) USDA US Department of Agriculture c o m P r e S S e d t h e r m a l c o n d u c t i v i t y Z e S t o n h i -l o t e m P i n S u l a t i o n i n S e r t S Mean Temperature “K” °F °C BTU•in/(hr•ft2•°F)W/M•°C75240.23 0.033 150 66 0.27 0.039 300 149 0.40 0.058 FOR ADDITIONAL INFORMATION CONSULT THE FULL PRODUCT MANUAL. The physical and chemical properties of PRODUCT listed herein represent typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as technical service and are subject to change without notice. Numerical flame spread and smoke developed ratings are not intended to reflect hazards presented by these or any other materials under actual fire conditions. Check with the Regional Sales Office nearest you to assure current information. All Johns Manville products are sold subject to Johns Manville’s standard Terms and Conditions including Limited Warranty and Limitation of Remedy. For a copy of the Johns Manville standard Terms and Conditions, Limited warranty and Limitation of Remedy, and information on other Johns Manville thermal insulations and systems, call (800)-654-3103Limited Warranty and Limitation Remedy. For a copy of the Johns Manville standard Terms and Conditions, Limited Warranty and Limitation of Remedy, and information on other Johns Manville thermal insulations and systems, call (800) 654-3103. Q u a l i f i c a t i o n S f o r u S e Hot Systems • Use proper insulation thickness to ensure PVC covers are kept below 150°F (66°C) • PVC covers should be kept away from contact with and/or exposure to sources of direct or radiated heat • For fittings where operating temperatures exceed 250°F (121°C) or where pipe insulation thickness is greater than 1½” (38mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath the fitting cover (refer to MECH-261 Zeston Hi-Lo Temp Inserts) Cold Systems • An approved vapor-barrier compatible with PVC must be applied between pipe insulation and fitting cover and on fitting cover throat overlap seal. Please refer to Insulspec MECH-261 on jm.com • For fittings where operating temperature is below 45°F (7°C) or where the pipe insulation thickness is greater than 1½ “ (38mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover (refer to MECH-261 Zeston Hi-Lo Temp Inserts) Refrigerant Systems and Cold Systems In Severe Ambient Conditioning • Mitered pipe insulation segments, fabricated or pre-molded insulation shapes may be used in lieu of Hi-Lo temp insulation inserts • An intermediate vapor-barrier compatible with PVC is required to completely seaL the insulation prior to installing the Zeston 2000 PVC fitting cover • Care should be taken to ensure the vapor barrier mastic is applied between the pipe insulation and the fitting cover and on the fitting cover throat overlap seam Totally Sealed Systems (USDA Approval) • 20 or 30 mil (0.5 mm or 0.8mm) Zeston PVC jacketing should be applied to pipe insulation in conjunction with Zeston PVC fitting covers• Circumferential and longitudinal jacket and fitting cover seams should be sealed with Zeston Perma-Weld solvent welding adhesive • Circumferential seams should be a minimum of 1” (25mm) overlap and longitudinal seams should be 1½”- 2” (38mm to 51mm) overlap• Upon completion, all seams should visually be checked for seal and, if necessary, touched up • Slip joints are periodically required between fixed supports and on continuous long runs of straight piping. • To implement a slip joint, increase the circumferential overlap to 8” to 10” (203 mm to 254 mm) and apply a flexible white caulking in the overlap area to maintain a sealed system • Refer to Zeston installation instructions CI-35 at www.jm.com