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HomeMy WebLinkAbout06 Wood, Plastics and CompositesPark Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC FABRICATIONS 060660 - 1 SECTION 060660 - PLASTIC FABRICATIONS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification sections, apply to this Section. 1.2 SUMMARY A. Section includes the plastic fabrication as shown and specified in the described system(s): 1. Resin panels. B. Related Sections include the following: 1. Section 061053 "Miscellaneous Rough Carpentry" for wood furring, blocking, shims, and hanging strips required for installing plastic fabrications that are concealed within other construction before installation of plastic fabrications. 1.3 COORDINATION A. Coordinate sizes and locations of framing, blocking, furring, reinforcements, and other related units of Work specified in other Sections to support loads imposed by installed plastic fabrications. 1.4 PREINSTALLATION MEETINGS A. Preinstallation Conference: Conduct conference at Project site. 1. Owner, Architect, Contractor, Installer to meet at project site within one week of scheduled installation. 2. Review mounting conditions, installation and storage instructions, fabrication requirements, seaming and protection measures. 1.5 ACTION SUBMITTALS A. Product Data: For each type of product. B. Sustainable Design Submittals: 1. Environmental Product Declaration (EPD): For each product. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC FABRICATIONS 060660 - 2 2. Laboratory Test Reports: For adhesive products, indicating compliance with requirements for low-emitting materials. 3. Product Data: For installation adhesives, indicating VOC content. C. Shop Drawings: Include plans, elevations, sections, panel dimensions, details, and attachments to other work. D. Samples for Initial Selection: 1. Submit minimum 2-inch by 2-inch samples. Indicate full color, texture and pattern variation. E. Samples for Verification: 1. Submit minimum 4-inch by 4-inch sample for each type, texture, pattern and color of solid plastic fabrication. 1.6 CLOSEOUT SUBMITTALS A. Maintenance Data: Submit manufacturer’s care and maintenance data, including care, repair and cleaning instructions. Include in Project closeout documents. 1.7 QUALITY ASSURANCE A. Fabricator Qualifications: Shop that employs skilled workers who custom fabricate products similar to those required for this Project and whose products have a record of successful in-service performance. B. Installer Qualifications: A qualified installer who employs workers for this Project who are competent in techniques required by manufacturer. 1. Engage an installer who employs workers for this Project who are trained or certified by plastic fabrications manufacturer for installation techniques required. 1.8 DELIVERY, STORAGE, AND HANDLING A. Deliver Plastic Fabrications, systems and specified items in manufacturer’s standard protective packaging. B. Do not deliver Plastic Fabrications, system, components and accessories to Project site until areas are ready for installation. C. Store materials in a flat orientation in a dry place that is not exposed to exterior elements. Materials are to be protected against damage from moisture and direct sunlight. D. Store materials in area of installation minimum of 24 hours prior to installation. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC FABRICATIONS 060660 - 3 E. Handle materials to prevent damage to finished surfaces. Provide protective coverings to prevent damage or staining following installation for duration of project. F. Before installing Plastic Fabrications, permit them to reach room temperature. 1.9 PROJECT CONDITIONS A. Environmental Limitations: Do not deliver or install paneling until building is enclosed, wet-work is complete, and HVAC system is operating and will maintain temperature and relative humidity at levels planned for building occupants during the remainder of the construction period. B. Field Measurements: Where plastic fabrications are indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication and indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work. 1. Locate concealed framing, blocking, and reinforcements that support paneling by field measurements before being enclosed/concealed by construction and indicate measurements on Shop Drawings. 1.10 WARRANTY A. Manufacturer’s Special Warranty on Plastic Fabrications: Manufacturer’s standard form agreeing to repair or replace units that fail in material or workmanship within the specified warranty period. B. Warranty Period: 1 year after ship date. PART 2 - PRODUCTS 2.1 PERFORMANCE REQUIREMENTS A. Sustainability Requirements: 1. Manufactured panels must be produced from a minimum of 38% pre-consumer recycle content and 9% post-consumer recycled content or a minimum total recycled content factor of 0.20. 2. Products containing zero PVC. 3. Manufacturer must offer a documented reclaim process that will take back, at the manufacturers cost, panels that are at their end-of life cycle. B. Sheet Materials Performance Requirements: 1. Rate of Burning (ASTM D 635). Material must attain CC2 Rating for a nominal Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC FABRICATIONS 060660 - 4 thickness of 1.5 mm (0.060 in.) and greater. 2. Self-Ignition Temperature (ASTM D 1929). Material must have a Self-ignition temperature greater than 850°F. 3. Density of Smoke (ASTM D 2843). Material must have a smoke density less than 10%. 4. Coefficient of Friction (ASTM 2047) 0.73 Dry, 0.79 Wet 5. Dynamic environmental testing (ASTM standards D 5116 or D 6670). Panels must not have detectable VOC off-gassing agents and must be have Greenguard™ Indoor Air Quality Children and Schools certified. 6. Product must be fused using heat and pressure, not laminated with adhesives. 7. Color must be PVC-Free and be an acrylic resin made with pigments, not dyes. Must be UV stable colors 8. Vellum surface should be completely renewable onsite. 2.2 MANUFACTURERS A. Basis-of-Design Products: Subject to compliance with requirements provide 3form, LLC; VARIA ECORESIN. B. Performance Characteristics. 1. Engineered acrylic resin. 2. Thickness: Minimum 1/2 inch. 3. Color/Style: As indicated on Drawings. 2.3 FABRICATION A. General: Fabricate Plastic Fabrications to designs, sizes and thicknesses indicated and to comply with indicated standards. Sizes, profiles and other characteristics are indicated on the drawings, additional fabrication and installation details can be found on the 3form Fabrication Drawings. B. Comply with manufacturer’s written recommendations for fabrication. C. Machining: Acceptable means of machining are listed below. Ensure that material is not chipped or warped by machining operations. 1. Sawing: Select equipment and blades suitable for type of cut required. 2. Drilling: Drills compatible with plastic products. 3. Routing. 4. Laser Cutting. 5. Laser Etching. D. Forming: Form products to shapes indicated using the appropriate method listed below. Comply with manufacturer’s written instructions. 1. Cold Bending. 2. Hot Bending. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC FABRICATIONS 060660 - 5 3. Thermoforming: Acceptable only on uncoated material. 4. Drape Forming. 5. Matched Mold Forming. 6. Mechanical Forming. E. Laminating: Laminate to substrates indicated using adhesives and techniques recommended by manufacturer. F. Bonding: 1. Manufacturer must have an in-field seaming process and fabrication kit including necessary adhesive and tools. 2.4 MISCELLANEOUS MATERIALS A. General: Provide products of material, size, and shape required for application indicated, and with a proven record of compatibility with surfaces contacted in installation. B. Cleaner: Type recommended by manufacturer. C. Adhesives: May be achieved with 2-part adhesives or silicones, suitable for use with product and application. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine substrates, areas, and conditions where installation of Plastic Fabrications will occur, with Installer present, for compliance with manufacturer’s requirements. Verify that substrates and conditions are satisfactory for installation and comply with requirements specified. 3.2 INSTALLATION A. General: Comply with manufacturer’s written instructions for the installation of Plastic Fabrications. Sizes, profiles and other characteristics are indicated on the drawings, additional installation details can be found on the 3form Certified Installer, if applicable. B. Manufacturer’s shop to fabricate items to the greatest degree possible. C. Utilize fasteners, adhesives and bonding agents recommended by manufacturer for type of installation indicated. Material that is chipped, warped, hazed or discolored as a result of installation or fabrication methods will be rejected. D. Install components plumb, level and rigid, scribed to adjacent finishes, in accordance with approved shop drawings and product data. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC FABRICATIONS 060660 - 6 E. Form field joints using manufacturer’s recommended procedures. Locate seams in panels so that they are not directly in line with seams in substrates. 3.3 CLEANING AND PROTECTION A. Protect surfaces from damage until date of substantial completion. Repair work or replace damaged work, which cannot be repaired to Architect’s satisfaction. END OF SECTION 060660 Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MISCELLANEOUS ROUGH CARPENTRY 061053 - 1 SECTION 061053 - MISCELLANEOUS ROUGH CARPENTRY PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Rooftop equipment bases and support curbs. 2. Wood blocking and nailers. 3. Wood furring and grounds. 4. Plywood backing panels. B. Related Requirements: 1. Section 061600 "Sheathing" for composite insulated sheathing. 1.3 DEFINITIONS A. Boards or Strips: Lumber of less than 2 inches nominal size in least dimension. B. Dimension Lumber: Lumber of 2 inches nominal or greater size but less than 5 inches nominal size in least dimension. 1.4 ACTION SUBMITTALS A. Product Data: For each type of process and factory-fabricated product. Indicate component materials and dimensions and include construction and application details. 1. Include data for wood-preservative treatment from chemical treatment manufacturer and certification by treating plant that treated materials comply with requirements. Indicate type of preservative used and net amount of preservative retained. 2. Include data for fire-retardant treatment from chemical treatment manufacturer and certification by treating plant that treated materials comply with requirements. Include physical properties of treated materials based on testing by a qualified independent testing agency. 3. For fire-retardant treatments, include physical properties of treated lumber both before and after exposure to elevated temperatures, based on testing by a qualified independent testing agency according to ASTM D5664. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MISCELLANEOUS ROUGH CARPENTRY 061053 - 2 4. For products receiving a waterborne treatment, include statement that moisture content of treated materials was reduced to levels specified before shipment to Project site. B. Sustainable Design Submittals: 1. Environmental Product Declaration (EPD): For each product. 2. Chain-of-Custody Qualification Data: For manufacturer and vendor. 3. Product Data: For installation adhesives, indicating VOC content. 4. Laboratory Test Reports: For installation adhesives, indicating compliance with requirements for low-emitting materials. 1.5 QUALITY ASSURANCE A. Testing Agency Qualifications: For testing agency providing classification marking for fire-retardant-treated material, an inspection agency acceptable to authorities having jurisdiction that periodically performs inspections to verify that the material bearing the classification marking is representative of the material tested. B. Certified Wood: Provide an invoice including vendor's chain-of-custody number, product cost, and entity being invoiced. C. Vendor Qualifications: A vendor that is certified for chain of custody by an FSC-accredited certification body. 1.6 DELIVERY, STORAGE, AND HANDLING A. Stack lumber flat with spacers beneath and between each bundle to provide air circulation. Protect lumber from weather by covering with waterproof sheeting, securely anchored. Provide for air circulation around stacks and under coverings. PART 2 - PRODUCTS 2.1 WOOD PRODUCTS, GENERAL A. Regional Materials: Dimension lumber, except treated materials, shall be manufactured within 100 miles of Project site from materials that have been extracted, harvested, or recovered, as well as manufactured, within 100 miles of Project site. B. Certified Wood: Lumber and plywood shall be certified as "FSC Pure" or "FSC Mixed Credit" according to FSC STD-01-001 and FSC STD-40-004. C. Lumber: DOC PS 20 and applicable rules of grading agencies indicated. If no grading agency is indicated, provide lumber that complies with the applicable rules of any rules-writing agency certified by the ALSC Board of Review. Provide lumber graded by an agency certified by the Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MISCELLANEOUS ROUGH CARPENTRY 061053 - 3 ALSC Board of Review to inspect and grade lumber under the rules indicated. 1. Factory mark each piece of lumber with grade stamp of grading agency. 2. For exposed lumber indicated to receive a stained or natural finish, mark grade stamp on end or back of each piece. 3. Dress lumber, S4S, unless otherwise indicated. D. Maximum Moisture Content of Lumber: 15 percent unless otherwise indicated. 2.2 WOOD-PRESERVATIVE-TREATED MATERIALS A. Preservative Treatment by Pressure Process: AWPA U1; Use Category UC2 for interior construction not in contact with ground, Use Category UC3b for exterior construction not in contact with ground, and Use Category UC4a for items in contact with ground. 1. Preservative Chemicals: Acceptable to authorities having jurisdiction and containing no arsenic or chromium. Do not use inorganic boron (SBX) for sill plates. 2. For exposed items indicated to receive a stained or natural finish, chemical formulations shall not require incising, contain colorants, bleed through, or otherwise adversely affect finishes. B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Do not use material that is warped or does not comply with requirements for untreated material. C. Mark lumber with treatment quality mark of an inspection agency approved by the ALSC Board of Review. 1. For exposed lumber indicated to receive a stained or natural finish, mark end or back of each piece. D. Application: Treat items indicated on Drawings, and the following: 1. Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and similar members in connection with roofing, flashing, vapor barriers, and waterproofing. 2. Wood sills, sleepers, blocking, furring, stripping, and similar concealed members in contact with masonry or concrete. 3. Wood framing and furring attached directly to the interior of below-grade exterior masonry or concrete walls. 4. Wood framing members that are less than 18 inches above the ground in crawlspaces or unexcavated areas. 5. Wood floor plates that are installed over concrete slabs-on-grade. 2.3 FIRE-RETARDANT-TREATED MATERIALS A. General: Where fire-retardant-treated materials are indicated, materials shall comply with requirements in this article, that are acceptable to authorities having jurisdiction, and with fire-test-response characteristics specified as determined by testing identical products per test method indicated by a qualified testing agency. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MISCELLANEOUS ROUGH CARPENTRY 061053 - 4 B. Fire-Retardant-Treated Lumber and Plywood by Pressure Process: Products with a flame-spread index of 25 or less when tested according to ASTM E84, and with no evidence of significant progressive combustion when the test is extended an additional 20 minutes, and with the flame front not extending more than 10.5 feet beyond the centerline of the burners at any time during the test. 1. Treatment shall not promote corrosion of metal fasteners. 2. Exterior Type: Treated materials shall comply with requirements specified above for fire-retardant-treated lumber and plywood by pressure process after being subjected to accelerated weathering according to ASTM D2898. Use for exterior locations and where indicated. 3. Interior Type A: Treated materials shall have a moisture content of 28 percent or less when tested according to ASTM D3201 at 92 percent relative humidity. Use where exterior type is not indicated. 4. Design Value Adjustment Factors: Treated lumber shall be tested according to ASTM D5664, and design value adjustment factors shall be calculated according to ASTM D6841. For enclosed roof framing, framing in attic spaces, and where high-temperature fire-retardant treatment is indicated, provide material with adjustment factors of not less than 0.85 modulus of elasticity and 0.75 for extreme fiber in bending for Project's climatological zone. C. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Kiln-dry plywood after treatment to a maximum moisture content of 15 percent. D. Identify fire-retardant-treated wood with appropriate classification marking of qualified testing agency. 1. For exposed lumber indicated to receive a stained or natural finish, mark end or back of each piece. E. For exposed items indicated to receive a stained or natural finish, chemical formulations shall not bleed through, contain colorants, or otherwise adversely affect finishes. F. Application: Treat items indicated on Drawings, and the following: 1. Framing for raised platforms. 2. Concealed blocking. 3. Roof framing and blocking. 4. Wood cants, nailers, curbs, equipment support bases, blocking, and similar members in connection with roofing. 5. Plywood backing panels. 2.4 MISCELLANEOUS LUMBER A. General: Provide miscellaneous lumber indicated and lumber for support or attachment of other construction, including the following: 1. Blocking. 2. Nailers. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MISCELLANEOUS ROUGH CARPENTRY 061053 - 5 3. Rooftop equipment bases and support curbs. 4. Cants. 5. Furring. 6. Grounds. B. Dimension Lumber Items: Standard, Stud, or No. 3 grade lumber of any species. the following species: 1. Mixed southern pine or southern pine; SPIB. 2. Western woods; WCLIB or WWPA. 3. Northern species; NLGA. 4. Eastern softwoods; NeLMA. C. Concealed Boards: 15 percent maximum moisture content of any of the following the following species and grades: 1. Mixed southern pine or southern pine, No. 2 grade; SPIB. 2. Eastern softwoods, No. 2 Common grade; NELMA. 3. Northern species, No. 2 Common grade; NLGA. 4. Western woods, Construction or No. 2 Common grade; WCLIB or WWPA. D. For blocking not used for attachment of other construction, Utility, Stud, or No. 3 grade lumber of any species may be used provided that it is cut and selected to eliminate defects that will interfere with its attachment and purpose. E. For blocking and nailers used for attachment of other construction, select and cut lumber to eliminate knots and other defects that will interfere with attachment of other work. F. For furring strips for installing plywood or hardboard paneling, select boards with no knots capable of producing bent-over nails and damage to paneling. 2.5 PLYWOOD BACKING PANELS A. Equipment Backing Panels: Plywood, DOC PS 1, Exterior, C-C Plugged, fire-retardant treated, in thickness indicated or, if not indicated, not less than 3/4-inch nominal thickness. 2.6 FASTENERS A. General: Provide fasteners of size and type indicated that comply with requirements specified in this article for material and manufacture. 1. Where carpentry is exposed to weather, in ground contact, pressure-preservative treated, or in area of high relative humidity, provide fastenersof Type 304 stainless steel. B. Nails, Brads, and Staples: ASTM F1667. C. Screws for Fastening to Metal Framing: ASTM C1002 or ASTM C954, length as recommended Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MISCELLANEOUS ROUGH CARPENTRY 061053 - 6 by screw manufacturer for material being fastened. D. Power-Driven Fasteners: Fastener systems with an evaluation report acceptable to authorities having jurisdiction, based on ICC-ES AC70. E. Post-Installed Anchors: Fastener systems with an evaluation report acceptable to authorities having jurisdiction, based on ICC-ES AC01, ICC-ES AC58, ICC-ES AC193, or ICC-ES AC308 as appropriate for the substrate. 1. Material: Carbon-steel components, zinc plated to comply with ASTM B633, Class Fe/Zn 5. 2. Material: Stainless steel with bolts and nuts complying with ASTM F593 and ASTM F594, Alloy Group 1 or 2. 2.7 MISCELLANEOUS MATERIALS A. Adhesives for Gluing Furring to Concrete or Masonry: Formulation complying with ASTM D3498 that is approved for use indicated by adhesive manufacturer. 1. Adhesives shall have a VOC content of 70 g/L or less. 2. Adhesive shall comply with the testing and product requirements of the California Department of Public Health's "Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers." B. Flexible Flashing: Composite, self-adhesive, flashing product consisting of a pliable, butyl rubber or rubberized-asphalt compound, bonded to a high-density polyethylene film, aluminum foil, or spunbonded polyolefin to produce an overall thickness of not less than 0.025 inch. PART 3 - EXECUTION 3.1 INSTALLATION, GENERAL A. Framing Standard: Comply with AF&PA's WCD 1, "Details for Conventional Wood Frame Construction," unless otherwise indicated. B. Set carpentry to required levels and lines, with members plumb, true to line, cut, and fitted. Fit carpentry accurately to other construction. Locate furring, nailers, blocking, grounds, and similar supports to comply with requirements for attaching other construction. C. Install plywood backing panels by fastening to studs; coordinate locations with utilities requiring backing panels. Install fire-retardant-treated plywood backing panels with classification marking of testing agency exposed to view. D. Install metal framing anchors to comply with manufacturer's written instructions. Install fasteners through each fastener hole. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MISCELLANEOUS ROUGH CARPENTRY 061053 - 7 E. Do not splice structural members between supports unless otherwise indicated. F. Provide blocking and framing as indicated and as required to support facing materials, fixtures, specialty items, and trim. 1. Provide metal clips for fastening gypsum board or lath at corners and intersections where framing or blocking does not provide a surface for fastening edges of panels. Space clips not more than 16 inches o.c. G. Provide fire blocking in furred spaces, stud spaces, and other concealed cavities as indicated and as follows: 1. Fire block furred spaces of walls, at each floor level, at ceiling, and at not more than 96 inches o.c. with solid wood blocking or noncombustible materials accurately fitted to close furred spaces. 2. Fire block concealed spaces of wood-framed walls and partitions at each floor level, at ceiling line of top story, and at not more than 96 inches o.c. Where fire blocking is not inherent in framing system used, provide closely fitted solid wood blocks of same width as framing members and 2-inch nominal thickness. 3. Fire block concealed spaces between floor sleepers with same material as sleepers to limit concealed spaces to not more than 100 sq. ft. and to solidly fill space below partitions. 4. Fire block concealed spaces behind combustible cornices and exterior trim at not more than 20 feeto.c. H. Sort and select lumber so that natural characteristics do not interfere with installation or with fastening other materials to lumber. Do not use materials with defects that interfere with function of member or pieces that are too small to use with minimum number of joints or optimum joint arrangement. I. Comply with AWPA M4 for applying field treatment to cut surfaces of preservative-treated lumber. 1. Use inorganic boron for items that are continuously protected from liquid water. 2. Use copper naphthenate for items not continuously protected from liquid water. J. Where wood-preservative-treated lumber is installed adjacent to metal decking, install continuous flexible flashing separator between wood and metal decking. K. Securely attach carpentry work to substrate by anchoring and fastening as indicated, complying with the following: 1. Table 2304.9.1, "Fastening Schedule," in ICC's International Building Code. 2. ICC-ES evaluation report for fastener. L. Use steel common nails unless otherwise indicated. Select fasteners of size that will not fully penetrate members where opposite side will be exposed to view or will receive finish materials. Make tight connections between members. Install fasteners without splitting wood. Drive nails snug but do not countersink nail heads unless otherwise indicated. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MISCELLANEOUS ROUGH CARPENTRY 061053 - 8 3.2 INSTALLATION OF WOOD BLOCKING AND NAILER A. Install where indicated and where required for screeding or attaching other work. Form to shapes indicated and cut as required for true line and level of attached work. Coordinate locations with other work involved. B. Attach items to substrates to support applied loading. Recess bolts and nuts flush with surfaces unless otherwise indicated. C. Provide permanent grounds of dressed, pressure-preservative-treated, key-beveled lumber not less than 1-1/2 inches wide and of thickness required to bring face of ground to exact thickness of finish material. Remove temporary grounds when no longer required. 3.3 INSTALLATION OF WOOD FURRING A. Install level and plumb with closure strips at edges and openings. Shim with wood as required for tolerance of finish work. B. Furring to Receive Plywood or Hardboard Paneling: Install 1-by-3-inch nominal- size furring horizontally and vertically at 24 inches o.c. C. Furring to Receive Gypsum Board: Install 1-by-2-inch nominal- size furring vertically at 16 inches o.c. 3.4 PROTECTION A. Protect wood that has been treated with inorganic boron (SBX) from weather. If, despite protection, inorganic boron-treated wood becomes wet, apply EPA-registered borate treatment. Apply borate solution by spraying to comply with EPA-registered label. B. Protect miscellaneous rough carpentry from weather. If, despite protection, miscellaneous rough carpentry becomes wet, apply EPA-registered borate treatment. Apply borate solution by spraying to comply with EPA-registered label. END OF SECTION 061053 Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 SHEATHING 061600 - 1 SECTION 061600 - SHEATHING PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Wall sheathing. 2. Composite nail base insulated sheathing. 3. Sheathing joint and penetration treatment. B. Related Requirements: 1. Section 061053 "Miscellaneous Rough Carpentry" for plywood backing panels. 1.3 PREINSTALLATION MEETINGS A. Preinstallation Conference: Conduct conference at Project site. 1.4 ACTION SUBMITTALS A. Product Data: For each type of process and factory-fabricated product. Indicate component materials and dimensions and include construction and application details. 1. Include data for wood-preservative treatment from chemical treatment manufacturer and certification by treating plant that treated plywood complies with requirements. Indicate type of preservative used and net amount of preservative retained. 2. Include data for fire-retardant treatment from chemical treatment manufacturer and certification by treating plant that treated plywood complies with requirements. Include physical properties of treated materials. 3. For fire-retardant treatments, include physical properties of treated plywood both before and after exposure to elevated temperatures, based on testing by a qualified independent testing agency according to ASTM D5516. 4. For products receiving waterborne treatment, include statement that moisture content of treated materials was reduced to levels specified before shipment to Project site. B. Sustainable Design Submittals: Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 SHEATHING 061600 - 2 1. Chain-of-Custody Certificates: For certified wood products. Include statement of costs. 2. Chain-of-Custody Qualification Data: For manufacturer and vendor. 3. Laboratory Test Reports: For composite wood products, indicating compliance with requirements for low-emitting materials. 4. Product Data: For installation adhesives, indicating VOC content. 5. Laboratory Test Reports: For installation adhesives, indicating compliance with requirements for low-emitting materials. C. Shop Drawings: For air-barrier and water-resistant glass-mat gypsum sheathing assemblies. 1. Show locations and extent of sheathing, accessories, and assemblies specific to Project conditions. 2. Include details for sheathing joints and cracks, counterflashing strips, penetrations, inside and outside corners, terminations, and tie-ins with adjoining construction. 3. Include details of interfaces with other materials that form part of air barrier. 1.5 QUALITY ASSURANCE A. Mockups: Build mockups to set quality standards for materials and execution and for preconstruction testing. 1. Build integrated mockups of exterior wall assembly as indicated on Drawings, incorporating backup wall construction, window, storefront, door frame and sill, ties and other penetrations, and flashing to demonstrate crack and joint treatment and sealing of gaps, terminations, and penetrations of air-barrier sheathing assembly. a. Coordinate construction of mockups to permit inspection and testing of sheathing before external insulation and cladding are installed. b. Include junction with roofing membrane, building corner condition, foundation wall intersection. c. If Architect determines mockups do not comply with requirements, reconstruct mockups until mockups are approved. 2. Approval of mockups does not constitute approval of deviations from the Contract Documents contained in mockups unless Architect specifically approves such deviations in writing. 3. Subject to compliance with requirements, approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. B. Testing Agency Qualifications: 1. For testing agency providing classification marking for fire-retardant-treated material, an inspection agency acceptable to authorities having jurisdiction that periodically performs inspections to verify that the material bearing the classification marking is representative of the material tested. C. Certified Wood: Provide an invoice including vendor's chain-of-custody number, product cost, and entity being invoiced. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 SHEATHING 061600 - 3 D. Vendor Qualifications: A vendor that is certified for chain of custody by an FSC-accredited certification body. 1.6 DELIVERY, STORAGE, AND HANDLING A. Stack panels flat with spacers beneath and between each bundle to provide air circulation. Protect sheathing from weather by covering with waterproof sheeting, securely anchored. Provide for air circulation around stacks and under coverings. PART 2 - PRODUCTS 2.1 PERFORMANCE REQUIREMENTS A. Fire-Resistance Ratings: As tested according to ASTM E119; testing by a qualified testing agency. Identify products with appropriate markings of applicable testing agency. 1. Fire-Resistance Ratings: Indicated by design designations from UL's "Fire Resistance Directory" or from the listings of another qualified testing agency. 2.2 WOOD PANEL PRODUCTS A. Certified Wood: The following wood products shall be certified as "FSC Pure" or "FSC Mixed Credit" according to FSC STD-01-001 and FSC STD-40-004. 1. Plywood. 2. Oriented strand board. B. Thickness: As needed to comply with requirements specified, but not less than thickness indicated. C. Factory mark panels to indicate compliance with applicable standard. 2.3 PRESERVATIVE-TREATED PLYWOOD A. Preservative Treatment by Pressure Process: AWPA U1; Use Category UC2 for interior construction not in contact with ground, Use Category UC3b for exterior construction not in contact with ground, and Use Category UC4a for items in contact with ground. 1. Preservative Chemicals: Acceptable to authorities having jurisdiction and containing no arsenic or chromium. B. Mark plywood with appropriate classification marking of an inspection agency acceptable to authorities having jurisdiction. C. Application: Treat items indicated on Drawings. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 SHEATHING 061600 - 4 2.4 FIRE-RETARDANT-TREATED PLYWOOD A. General: Where fire-retardant-treated materials are indicated, use materials complying with requirements in this article that are acceptable to authorities having jurisdiction and with fire-test-response characteristics specified as determined by testing identical products per test method indicated by a qualified testing agency. B. Fire-Retardant-Treated Plywood by Pressure Process: Products with a flame-spread index of 25 or less when tested according to ASTM E84, and with no evidence of significant progressive combustion when the test is extended an additional 20 minutes, and with the flame front not extending more than 10.5 feet beyond the centerline of the burners at any time during the test. 1. Use treatment that does not promote corrosion of metal fasteners. 2. Exterior Type: Treated materials shall comply with requirements specified above for fire-retardant-treated plywood by pressure process after being subjected to accelerated weathering according to ASTM D2898. Use for exterior locations and where indicated. 3. Design Value Adjustment Factors: Treated lumber plywood shall be tested according to ASTM D5516 and design value adjustment factors shall be calculated according to ASTM D6305. Span ratings after treatment shall be not less than span ratings specified. C. Kiln-dry material after treatment to a maximum moisture content of 15 percent. Do not use material that is warped or does not comply with requirements for untreated material. D. Identify fire-retardant-treated plywood with appropriate classification marking of qualified testing agency. E. Application: Treat plywood indicated on Drawings, and the following: 1. Roof and wall sheathing within 48 inches of fire walls. 2.5 WALL SHEATHING A. Glass-Mat Gypsum Sheathing: ASTM C1177/C1177M. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the following: a. CertainTeed Corporation. b. Continental Building Products, LLC. c. Georgia-Pacific Gypsum LLC. d. National Gypsum Company. e. Temple-Inland Building Products by Georgia-Pacific. f. USG Corporation. 2. Type and Thickness: Regular, 1/2 inch thick. 3. Size: 48 by 96 inches for vertical installation. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 SHEATHING 061600 - 5 2.6 COMPOSITE NAIL BASE INSULATED SHEATHING A. Plywood-Surfaced, Polyisocyanurate-Foam Sheathing: ASTM C1289, Type V with DOC PS 1, Exterior, C-C Plugged, fire-retardant treated plywood on one face. 1. Manufacturers: Subject to compliance with requirements, provide products by the following: a. Hunter Panels; Xci-Ply (Class A). 2. Polyisocyanurate-Foam Thickness: 3-1/2 inches. 3. Plywood Nominal Thickness: 5/8 inch. 2.7 FASTENERS A. General: Provide fasteners of size and type indicated that comply with requirements specified in this article for material and manufacture. 1. For parapet and wall sheathing, provide fasteners of Type 304 stainless steel. B. Power-Driven Fasteners: Fastener systems with an evaluation report acceptable to authorities having jurisdiction, based on ICC-ES AC70. C. Screws for Fastening Gypsum Sheathing to Cold-Formed Metal Framing: Steel drill screws, in length recommended by sheathing manufacturer for thickness of sheathing to be attached. 1. For steel framing less than 0.0329 inch thick, use screws that comply with ASTM C1002. 2. For steel framing from 0.033 to 0.112 inch thick, use screws that comply with ASTM C954. 2.8 SHEATHING JOINT-AND-PENETRATION TREATMENT MATERIALS A. Sealant for Glass-Mat Gypsum Sheathing: Silicone emulsion sealant complying with ASTM C834, compatible with sheathing tape and sheathing and recommended by tape and sheathing manufacturers for use with glass-fiber sheathing tape and for covering exposed fasteners. 1. Sheathing Tape: Self-adhering glass-fiber tape, minimum 2 inches wide, 10 by 10 or 10 by 20 threads/inch, of type recommended by sheathing and tape manufacturers for use with silicone emulsion sealant in sealing joints in glass-mat gypsum sheathing and with a history of successful in-service use. PART 3 - EXECUTION 3.1 INSTALLATION, GENERAL A. Do not use materials with defects that impair quality of sheathing or pieces that are too small to Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 SHEATHING 061600 - 6 use with minimum number of joints or optimum joint arrangement. Arrange joints so that pieces do not span between fewer than three support members. B. Cut panels at penetrations, edges, and other obstructions of work; fit tightly against abutting construction unless otherwise indicated. C. Securely attach to substrate by fastening as indicated, complying with the following: 1. Table 2304.9.1, "Fastening Schedule," in the ICC's International Building Code. 2. ICC-ES evaluation report for fastener. D. Use common wire nails unless otherwise indicated. Select fasteners of size that will not fully penetrate members where opposite side will be exposed to view or will receive finish materials. Make tight connections. Install fasteners without splitting wood. E. Coordinate wall and parapet sheathing installation with flashing and joint-sealant installation so these materials are installed in sequence and manner that prevent exterior moisture from passing through completed assembly. F. Do not bridge building expansion joints; cut and space edges of panels to match spacing of structural support elements. G. Coordinate sheathing installation with installation of materials installed over sheathing so sheathing is not exposed to precipitation or left exposed at end of the workday when rain is forecast. 3.2 GYPSUM SHEATHING INSTALLATION A. Comply with GA-253 and with manufacturer's written instructions. 1. Fasten gypsum sheathing to cold-formed metal framing with screws. 2. Install panels with a 3/8-inch gap where non-load-bearing construction abuts structural elements. 3. Install panels with a 1/4-inch gap where they abut masonry or similar materials that might retain moisture, to prevent wicking. B. Apply fasteners so heads bear tightly against face of sheathing, but do not cut into facing. C. Horizontal Installation: Install sheathing with V-grooved edge down and tongue edge up. Interlock tongue with groove to bring long edges in contact with edges of adjacent panels without forcing. Abut ends over centers of studs, and stagger end joints of adjacent panels not less than one stud spacing. Attach at perimeter and within field of panel to each stud. 1. Space fasteners approximately 8 inches o.c. and set back a minimum of 3/8 inch from edges and ends of panels. 2. For sheathing under stucco cladding, panels may be initially tacked in place with screws if overlying self-furring metal lath is screw-attached through sheathing to studs immediately after sheathing is installed. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 SHEATHING 061600 - 7 D. Vertical Installation: Install vertical edges centered over studs. Abut ends and edges with those of adjacent panels. Attach at perimeter and within field of panel to each stud. 1. Space fasteners approximately 8 inches o.c. and set back a minimum of 3/8 inch from edges and ends of panels. 2. For sheathing under stucco cladding, panels may be initially tacked in place with screws if overlying self-furring metal lath is screw-attached through sheathing to studs immediately after sheathing is installed. E. Seal sheathing joints according to sheathing manufacturer's written instructions. 1. Apply elastomeric sealant to joints and fasteners and trowel flat. Apply sufficient amount of sealant to completely cover joints and fasteners after troweling. Seal other penetrations and openings. 2. Apply glass-fiber sheathing tape to glass-mat gypsum sheathing joints and apply and trowel sealant to embed entire face of tape in sealant. Apply sealant to exposed fasteners with a trowel so fasteners are completely covered. Seal other penetrations and openings. 3.3 FIELD QUALITY CONTROL A. Testing and Inspecting Agency: Engage a qualified testing agency to perform tests and inspections. B. Tests: As determined by testing agency from among the following tests: 1. Air-Leakage-Location Testing: Air-barrier sheathing assemblies will be tested for evidence of air leakage according to ASTM E1186, chamber pressurization or depressurization with smoke tracers. 2. Air-Leakage-Volume Testing: Air-barrier assemblies will be tested for air-leakage rate according to ASTM E783. C. Air barriers will be considered defective if they do not pass tests and inspections. D. Repair damage to air barriers caused by testing; follow manufacturer's written instructions. E. Prepare test and inspection reports. END OF SECTION 061600 Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MINERAL PROFILE PANELING 062614 - 1 SECTION 062614 - MINERAL PROFILE PANELING PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: Light weight composite mineral profile paneling and seam finishing materials to create a monolithic sculptured wall surface. B. Related Requirements: 1. Section 092900 “Gypsum Board” Substrate and seam finishing. 2. Section 099123 “Interior Painting” Sealing and painting of modular screen wall. 1.2 REFERENCES A. Abbreviations and Acronyms: 1. ASTM: American Society for Testing and Materials. 2. GA: Gypsum Association. 3. LEED: Leadership in Energy and Environmental Design 4. USGBC: United States Green Building Council. B. Reference Standards: 1. ASTM D 256 Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics. 2. ASTM D 696 Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30°C and 30°C with a Vitreous Silica Dilatometer. 3. NFPA 286 Standard Methods of Fire Test for Evaluating Contribution of Wall and 4. Ceiling Interior Finish to Room Fire Growth 5. ASTM E 84 Standard Test Methods for Surface Burning Characteristics of Building Materials. 6. GA-214 Recommended Levels of Gypsum Board Finish. 7. US Green Building Council: LEED®Green Building Rating SystemTM. 1.3 PRE-INSTALLATION MEETINGS A. Pre-Installation Conference: 1. Convene meeting at project site within one week of scheduled start of installation with representatives of the following in attendance: Owner, Architect, General Contractor, Installer, Finisher, and Painter. 2. Review substrate conditions, requirements of related work, installation instructions, seam finishing, and painting instructions, storage and handling procedures, and protection Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MINERAL PROFILE PANELING 062614 - 2 measures. 3. Keep minutes of meeting including responsibilities of various parties and deviations from specifications and installation instructions. 1.4 ACTION SUBMITTALS A. Product Data: Each product specified. B. Project List: Minimum 5 previous completed ModularArts, Inc. installations or 5 installations of similar materials and complexity. Include contact name and e-mail address or telephone number for each project. C. Shop Drawings: Show standard and project specific details including termination at adjacent surfaces. D. Samples: Minimum 15 by 15 inch panel of specified design(s). E. Sustainable Design Submittals. 1. Environmental Product Declaration (EPD): For each product. 2. Laboratory Test Reports: For adhesive products, indicating compliance with requirements for low-emitting materials. 3. Product Data: For installation adhesives, indicating VOC content. 1.5 QUALITY ASSURANCE A. Manufacturer: Minimum five years experience in producing mineral profile paneling. B. Installer: Minimum three years experience in finish carpentry/architectural woodwork installation. C. Finisher: Minimum three years experience in executing Level 5 finish in accordance with GA-214. D. Mock-Ups: 1. Provide in a location selected by Architect showing representative sample of installed product including finished seam. 2. Minimum Size: 8 by 8 feet. 3. Do not proceed with additional work until field sample installation has been approved by Architect. 4. If needed, refinish field sample installation as needed to obtain approval. 5. Approved field samples may remain as part of completed Work. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MINERAL PROFILE PANELING 062614 - 3 1.6 DELIVERY, STORAGE, AND HANDLING A. Storage and Handling Requirements: 1. Store panels in fully enclosed space, protected against damage from moisture, direct sunlight, and surface contamination. 2. Store panels vertically, in shipping crates, until ready to be installed. Loosen crate lids to allow for venting. Do not stack or lean against walls. 3. Store panels in area of installation minimum 24 hours prior to installation. B. Packaging Waste Management: 100 percent of materials used to package components of this section shall be recyclable. 1.7 FIELD CONDITIONS A. Ambient Conditions: 1. HVAC: Operate HVAC system to maintain occupancy level temperature and relative humidity conditions (35 to 67 percent) in the area of installation from 24 hours prior to delivery of panels to the installation area through remainder of construction period. 2. Lighting: Permanent project lighting, including any special lighting used to highlight the profiled panels, must be operational prior to seam finishing. 1.8 WARRANTY A. Manufacturer Warranty: Provide manufacturer’s standard warranty. PART 2 - PRODUCTS 2.1 MINERAL PROFILE PANELS A. Profile Panel: Smooth surface mineral composite panel with light weight plant-based foam back. 1. Basis-of-Design Product: Subject to compliance with requirements, provide Modular Arts, Inc.; Dune. a. Orientation: Horizontal. 2. Size: 32 by 32 by 1-1/2 inch maximum profile relief. 3. Physical Properties: a. Izod Impact Strength (ASTM D 256): 9.4 ft-lb/in2 b. Thermal Expansion (ASTM D 696): 3.8 x 10-7in/in °F. c. Compressive Strength (ASTM D 696): 2.3 ksi. d. Room Corner Burn Test (NFPA 286): Pass. e. Flame Spread Index (ASTM E 84): 0 Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MINERAL PROFILE PANELING 062614 - 4 f. Smoke Development Index (ASTM E 84): 50. g. Weight (for all designs excluding MUDD formerly YUMA): 1.5 psf. h. Weight (for MUDD design only): 3 psf. B. Installation Kit: Item quantities in parenthesis denote quantities for (Small Kit—up to 50 panels/Large Kit—up to 100 panels). (Not applicable to EZ-Seam Designs.) 1. Dry Mix Joint Compound: One 18 lb. bag SHEETROCK brand EASY SAND 45, or BEADEXbrand SILVER SET 40. 2. Acrylic Fortifier: (One/Two) quart MasterEmaco A 660. 3. Construction Adhesive: (12/24) 10.2 oz tubes PL® Polyurethane Premium Construction Adhesive. 4. Countersink Drill Bit with Depth Stop-Collar: (One/Two) No. 7. 5. Flexible Spreader: (One/Two) MUDTOOLS SMT-Y2 6. Sandpaper: (15/30) sheets No-Load 220G, (10/20) sheets No-Load 150G. 7. Plastic Container: One 100 oz. 8. Measuring Cup: One 8 oz. 2.2 ACCESSORIES 1. Anchors: 30 lb. self-drilling, drywall anchor. 2. Screws: Coarse thread, drywall type, length as required by panel design and in accordance with Manufacturer's Installation Instructions. 2.3 SOURCE QUALITY CONTROL A. Fabrication Tolerances: 1. Dimensions, length and width: ± 1/16 inch. 2. Thickness: ± 1/16 inch. 3. Weight: ± 1/2 lb. B. Regional Materials: Products shall be manufactured within 100 miles (160 km) of Project site from materials that have been extracted, harvested, or recovered, as well as manufactured, within 100 miles (160 km) of Project site. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine substrates upon which profile paneling will be installed. B. Verify that substrate is a material listed as an acceptable substrate by the profile paneling manufacturer. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 MINERAL PROFILE PANELING 062614 - 5 C. Verify that permanent project lighting is in place and operational prior to start of seam finishing. D. Coordinate with responsible entity to correct unsatisfactory conditions. E. Commencement of work by installer is acceptance of substrate conditions. 3.2 INSTALLATION A. Install profile paneling in accordance with Manufacturer's Installation Instructions except that seam finishing shall be performed under Section 092900–Gypsum Board, and sealing and painting shall be performed under Section 099123–Interior Painting. 3.3 CLEANING A. Waste Management: Refer to Section 017400 −Cleaning and Waste Management. 3.4 PROTECTION A. Protect finished work from damage during remainder of construction period. END OF SECTION 062614 Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS 064116 - 1 SECTION 064116 - PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Plastic-laminate-clad architectural cabinets. 2. Cabinet hardware and accessories. 3. Wood furring, blocking, shims, and hanging strips for installing plastic-laminate-clad architectural cabinets that are not concealed within other construction. B. Related Requirements: 1. Section 061053 "Miscellaneous Rough Carpentry" for wood furring, blocking, shims, and hanging strips required for installing cabinets that are concealed within other construction before cabinet installation. 2. Section 123623.13 "Plastic-Laminate-Clad Countertops." 1.2 COORDINATION A. Coordinate sizes and locations of framing, blocking, furring, reinforcements, and other related units of Work specified in other Sections to support loads imposed by installed and fully loaded cabinets. 1.3 PREINSTALLATION MEETINGS A. Preinstallation Conference: Conduct conference at Project site. 1.4 ACTION SUBMITTALS A. Product Data: For each type of product. 1. Include data for fire-retardant treatment from chemical-treatment manufacturer and certification by treating plant that treated materials comply with requirements. B. Sustainable Design Submittals: 1. Environmental Product Declaration (EPD): For each product. 2. Laboratory Test Reports: For adhesives, indicating compliance with requirements for low-emitting materials. 3. Laboratory Test Reports: For composite wood products, indicating compliance with Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS 064116 - 2 requirements for low-emitting materials. C. Shop Drawings: 1. Include plans, elevations, sections, and attachment details. 2. Show large-scale details. 3. Show locations and sizes of furring, blocking, and hanging strips, including concealed blocking and reinforcement specified in other Sections. 4. Show locations and sizes of cutouts and holes for items installed in plastic-laminate architectural cabinets. D. Samples: For each exposed product and for each color and texture specified, in manufacturer's or manufacturer's standard size. 1.5 CLOSEOUT SUBMITTALS A. Quality Standard Compliance Certificates: AWI Quality Certification Program certificates. 1.6 QUALITY ASSURANCE A. Manufacturer's Qualifications: Employs skilled workers who custom fabricate products similar to those required for this Project and whose products have a record of successful in-service performance. 1. Manufacturer's Certification: Licensed participant in AWI's Quality Certification Program. B. Installer Qualifications: Licensed participant in AWI's Quality Certification Program. 1.7 DELIVERY, STORAGE, AND HANDLING A. Do not deliver cabinets until painting and similar finish operations that might damage architectural cabinets have been completed in installation areas. Store cabinets in installation areas or in areas where environmental conditions comply with requirements specified in "Field Conditions" Article. 1.8 FIELD CONDITIONS A. Environmental Limitations with Humidity Control: Do not deliver or install cabinets until building is enclosed, wet-work is complete, and HVAC system is operating and maintaining temperature between 60 and 90 deg F and relative humidity between 25 and 55 percent during the remainder of the construction period. B. Established Dimensions: Where cabinets are indicated to fit to other construction, establish Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS 064116 - 3 dimensions for areas where cabinets are to fit. Provide allowance for trimming at site, and coordinate construction to ensure that actual dimensions correspond to established dimensions. PART 2 - PRODUCTS 2.1 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS [TYPE: PL1, PL2, PL3, PL4] A. Quality Standard: Unless otherwise indicated, comply with the Architectural Woodwork Standards for grades of cabinets indicated for construction, finishes, installation, and other requirements. 1. The Contract Documents contain requirements that are more stringent than the referenced quality standard. Comply with requirements of Contract Documents in addition to those of the referenced quality standard. B. Architectural Woodwork Standards Grade: Premium. C. Regional Materials: Wood products shall be manufactured within 100 miles of Project site from materials that have been extracted, harvested, or recovered, as well as manufactured, within 100 miles of Project site. D. Certified Wood: Wood products shall be certified as "FSC Pure" or "FSC Mixed Credit" according to FSC STD-01-001 and FSC STD-40-004. E. Type of Construction: Frameless. F. Door and Drawer-Front Style: Flush overlay. G. High-Pressure Decorative Laminate: NEMA LD 3, grades as indicated or if not indicated, as required by quality standard. 1. Manufacturers: Subject to compliance with requirements, provide products as scheduled on Drawings by the following: a. Nevamar. b. Panolam. c. Pionite; a Panolam Industries International, Inc. brand. H. Laminate Cladding for Exposed Surfaces: 1. Horizontal Surfaces: Grade HGS. 2. Vertical Surfaces: Grade HGS. 3. Edges: PVC edge banding, 3.0 mm thick, matching laminate in color, pattern, and finish. 4. Pattern Direction: Vertically for drawer fronts, doors, and fixed panels. I. Materials for Semiexposed Surfaces: Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS 064116 - 4 1. Surfaces Other Than Drawer Bodies: High-pressure decorative laminate, NEMA LD 3, Grade VGS. a. Edges of Plastic-Laminate Shelves: PVC edge banding, 3.0 mm thick, matching laminate in color, pattern, and finish. b. For semiexposed backs of panels with exposed plastic-laminate surfaces, provide surface of high-pressure decorative laminate, NEMA LD 3, Grade VGS. 2. Drawer Sides and Backs: Thermally fused laminate panels with PVC or polyester edge banding. 3. Drawer Bottoms: Thermally fused laminate panels. J. Concealed Backs of Panels with Exposed Plastic-Laminate Surfaces: High-pressure decorative laminate, NEMA LD 3, Grade BKL. K. Drawer Construction: Fabricate with exposed fronts fastened to subfront with mounting screws from interior of body. 1. Join subfronts, backs, and sides with glued rabbeted joints supplemented by mechanical fasteners or glued dovetail joints. L. Colors, Patterns, and Finishes: Provide materials and products that result in colors and textures of exposed laminate surfaces complying with the following requirements: 1. As indicated on Drawings. 2.2 THICK PHENOLIC CORE LAMINATE PANELS [TYPE: TL1, TL2] A. High-Pressure Decorative Laminate: NEMA LD 3, laminated on both sides, complies with grade CGS. 1. Manufacturers: Subject to compliance with requirements, provide products as scheduled on Drawings by the following: a. Panolam. B. Standard Grade: Compact laminate with black or brown core and finish options selected. C. Edge Finishing: Sanded with high grit sandpaper for smooth appearance per plastic laminate manufacturer's recommendations. D. Sheet Thickness: 1/2 inch (12 mm) thickness with a tolerance of plus or minus 5 percent. E. Color and Finish: As scheduled on Drawings. 2.3 WOOD MATERIALS A. Wood Products: Provide materials that comply with requirements of referenced quality Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS 064116 - 5 standard for each type of architectural cabinet and quality grade specified unless otherwise indicated. 1. Wood Moisture Content: 5 to 10 percent. B. Composite Wood Products: Provide materials that comply with requirements of referenced quality standard for each type of architectural cabinet and quality grade specified unless otherwise indicated. 1. Recycled Content of MDF and Particleboard: Postconsumer recycled content plus one-half of preconsumer recycled content. 2. Composite Wood Products: Products shall be made using ultra-low-emitting formaldehyde resins as defined in the California Air Resources Board's "Airborne Toxic Control Measure to Reduce Formaldehyde Emissions from Composite Wood Products" or shall be made with no added formaldehyde. 3. Medium-Density Fiberboard (MDF): ANSI A208.2, Grade 130. 4. Particleboard (Medium Density): ANSI A208.1, Grade M-2-Exterior Glue. 5. Softwood Plywood: DOC PS 1. 6. Thermally Fused Laminate (TFL) Panels: Particleboard or MDF finished with thermally fused, melamine-impregnated decorative paper and complying with requirements of NEMA LD 3, Grade VGL, for Test Methods 3.3, 3.4, 3.6, 3.8, and 3.10. 2.4 CABINET HARDWARE AND ACCESSORIES A. Butt Hinges: 2-3/4-inch, five-knuckle steel hinges made from 0.095-inch- thick metal, and as follows: 1. Semiconcealed Hinges for Overlay Doors: ANSI/BHMA A156.9, B01521. B. Wire Pulls: Back mounted, solid metal, 4 inches long, 5/16 inch in diameter. C. Catches: Magnetic catches, ANSI/BHMA A156.9, B03141. D. Adjustable Shelf Standards and Supports: ANSI/BHMA A156.9, B04071; with shelf rests, B04081 ANSI/BHMA A156.9, B04102; with shelf brackets, B04112. E. Shelf Rests: ANSI/BHMA A156.9, B04013; metal. F. Drawer Slides: ANSI/BHMA A156.9. 1. Heavy-Duty (Grade 1HD-100 and Grade 1HD-200): Side mount. a. Type: Full overtravel extension. b. Material: Epoxy-coated polymer ball bearing slides. 2. General-purpose drawers more than 3 inches high, but not more than 6 inches high and not more than 24 inches wide, provide 75 lb load capacity. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS 064116 - 6 G. Automatic Drawer Slides: Light-duty, full-extension and heavy-duty touch-release slide with lever-disconnect. 1. Products: Subject to compliance with requirements, provide Accuride; Item #3832CHDTR. 2. Locations: As indicated on Drawings. H. Door and Drawer Locks: 1. Door Locks: ANSI/BHMA A156.11, E07121. 2. Drawer Locks: ANSI/BHMA A156.11, E07041. 3. Keying, Special Instructions: All cabinets and drawers except waste or soiled linen receptacles to receive keyed locks. Locks to be keyed alike within each department area. Each department shall be keyed separately from each other. I. Door and Drawer Silencers: ANSI/BHMA A156.16, L03011. J. Grommets for Cable Passage: 2-inch OD, molded-plastic grommets and matching plastic caps with slot for wire passage. 1. Color: Black. K. Exposed Hardware Finishes: For exposed hardware, provide finish that complies with ANSI/BHMA A156.18 for ANSI/BHMA finish number indicated. 1. Satin Chromium Plated: ANSI/BHMA 626 for brass or bronze base; ANSI/BHMA 652 for steel base. L. For concealed hardware, provide manufacturer's standard finish that complies with product class requirements in ANSI/BHMA A156.9. 2.5 MISCELLANEOUS MATERIALS A. Furring, Blocking, Shims, and Hanging Strips: Softwood or hardwood lumber, kiln-dried to less than 15 percent moisture content. B. Anchors: Select material, type, size, and finish required for each substrate for secure anchorage. Provide metal expansion sleeves or expansion bolts for post-installed anchors. Use nonferrous-metal or hot-dip galvanized anchors and inserts at inside face of exterior walls and at floors. C. Adhesives: Use adhesives that meet the testing and product requirements of the California Department of Public Health's "Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers." D. Adhesive for Bonding Plastic Laminate: Unpigmented contact cement. 1. Adhesive for Bonding Edges: Hot-melt adhesive or adhesive specified above for faces. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS 064116 - 7 2.6 FABRICATION A. Fabricate architectural cabinets to dimensions, profiles, and details indicated. B. Complete fabrication, including assembly and hardware application, to maximum extent possible before shipment to Project site. Disassemble components only as necessary for shipment and installation. Where necessary for fitting at site, provide ample allowance for scribing, trimming, and fitting. 1. Trial fit assemblies at manufacturer's shop that cannot be shipped completely assembled. Install dowels, screws, bolted connectors, and other fastening devices that can be removed after trial fitting. Verify that various parts fit as intended and check measurements of assemblies against field measurements before disassembling for shipment. C. Shop-cut openings to maximum extent possible to receive hardware, appliances, electrical work, and similar items. Locate openings accurately and use templates or roughing-in diagrams to produce accurately sized and shaped openings. Sand edges of cutouts to remove splinters and burrs. PART 3 - EXECUTION 3.1 PREPARATION A. Before installation, condition cabinets to humidity conditions in installation areas for not less than 72 hours. 3.2 INSTALLATION A. Architectural Woodwork Standards Grade: Install cabinets to comply with quality standard grade of item to be installed. B. Assemble cabinets and complete fabrication at Project site to extent that it was not completed in the shop. C. Anchor cabinets to anchors or blocking built in or directly attached to substrates. Secure with wafer-head cabinet installation screws. D. Install cabinets level, plumb, and true in line to a tolerance of 1/8 inch in 96 inches using concealed shims. 1. Scribe and cut cabinets to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts. 2. Install cabinets without distortion so doors and drawers fit openings and are accurately aligned. Adjust hardware to center doors and drawers in openings and to provide unencumbered operation. Complete installation of hardware and accessory items as indicated. Received by DiMarco 02/25/2021 Park Grove - Cayuga Medical Center MEDICAL OFFICE BUILDING Cayuga Park, Ithaca, NY 14850 HOLT Project No. 2018089 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS 064116 - 8 3. Fasten wall cabinets through back, near top and bottom, and at ends not more than 16 inches o.c. with No. 10 wafer-head screws sized for not less than 1-1/2-inch penetration into wood framing, blocking, or hanging strips. 3.3 ADJUSTING AND CLEANING A. Repair damaged and defective cabinets, where possible, to eliminate functional and visual defects. Where not possible to repair, replace architectural cabinets. Adjust joinery for uniform appearance. B. Clean, lubricate, and adjust hardware. C. Clean cabinets on exposed and semiexposed surfaces. END OF SECTION 064116 Received by DiMarco 02/25/2021