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HomeMy WebLinkAboutAddendum No.1_4-9-2021_Statler Porte Cochere RenovCORNELL UNIVERSITY STATLER HOTEL FACILITIES CONTRACTS PORTE COCHERE RENOVATION 121 HUMPHREYS SERVICE BUILDING ITHACA, NEW YORK 14853-3701 ADDENDUM NO. 1 April 9, 2021 This Addendum contains changes to the requirements of the Contract Documents and Specifications. Such changes are to be incorporated into the Construction Documents and shall apply to the work with the same meaning and force as if they had been included in the original document. Wherever this Addendum modifies a portion of a paragraph of the specifications or a portion of any Drawing, the remainder of the Paragraph or Drawing shall remain in force. NOTE: Provisions of all Contract Documents apply. INSTRUCTIONS TO BIDDERS Item 1. INS-1, 1. (5) Pre-Bid Conference video and other materials will be available via Drop Box: https://cornell.box.com/s/myz828ojeekdmk642xu71xrui8bt9i38 ADD Cornell Statler Renderings to BOX Statler Hotel Porte-Cochere Renovation - Pre-bid Documentation folder. GENERAL REQUIREMENTS Item 2. Section 01 23 00 Alternates, 3.1, B. ALTERNATE NO. 2 DELETE in its entirety. TECHNICAL SPECIFICATIONS Item 3. Section 05 12 00, 1.6 Quality Assurance, A.1 DELETE in its entirety. REPLACE with: 1. New York State Building Code, 2020 Edition Item 4. Section 07 14 16, 1.6 Quality Assurance, item F. DELETE in its entirety. Item 5. Section 07 55 50, 1.6 Quality Assurance, item F. DELETE in its entirety. Statler Hotel Porte Cochere Renovation Addendum No. 1 April 9, 2021 Page 2 Item 6. Section 07 84 13,1.3 References ADD item M. All firestopping assemblies shall be FM approved. Item 7. Section 08 42 29 - SLIDING AUTOMATIC ENTRANCES DELETE in its entirety. REPLACE with revised Section 08 42 29, attached. Item 8. Section 08 44 33, 1.1, Summary, B. 1 DELETE in its entirety. Item 9. Specification 08 44 33, item 1.8 Mockups DELETE in its entirety. Item 10. Section 32 13 13 - CEMENT CONCRETE PAVEMENT DELETE in its entirety. REPLACE with revised Section 32 13 13, attached. Item 11. ADD Section 03 33 00 – ARCHITECTURAL CAST-IN-PLACE CONCRETE, attached. DRAWINGS Item 12. Drawing G-001, SCOPE OF WORK list, ALTERNATES, 2. REPLACING ARCHED WINDOW ABOVE HOTEL ENTRY DOORS DELETE in its entirety. Item 13. Drawing A-105, Detail 1, note DELETE “New automatic sliding doors - Dormakaba ESA400 Bi-parting,…” REPLACE with “New automatic sliding doors - Dormakaba ESA 300 HP Bi-parting,…” Item 14. Drawing A-301, Detail 1, note DELETE “New automatic sliding doors - Dormakaba ESA400 Bi-parting,…” REPLACE with “New automatic sliding doors - Dormakaba ESA 300 HP Bi-parting,…” Statler Hotel Porte Cochere Renovation Addendum No. 1 April 9, 2021 Page 3 Item 15. Drawing A-303, Detail note DELETE “New automatic sliding doors - Dormakaba ESA400 Bi-parting,…” REPLACE with “New automatic sliding doors - Dormakaba ESA 300 HP Bi-parting,…” Item 16. Drawing A-305, Detail 2, second note DELETE: “New glass doors by INLET OF ITHACA with rockwood…” REPLACE with “New glass doors with rockwood…” Item 17. Drawing A-801, Detail 7 and Detail 8, notes DELETE: “Wood cladding to be replaced (Straight sawn mahogany to match)” REPLACE with “Wood cladding to be replaced (Plain sawn mahogany to match)” Item 18. Drawing S-001, Foundations, Note 1 DELETE “Building foundations shall bear on undisturbed soil having a minimum BEARING CAPACITY OF 3500 PSF, and rock…” REPLACE with “Building foundations shall bear on undisturbed soil having a minimum BEARING CAPACITY OF 2000 PSF, and rock…” Item 19. Drawing S-001, Design Load Parameters ADD Seismic Design Data Chart, attached. Item 20. Drawing S-100, Detail 1, 2/S-402 DELETE: Pile/Pile Cap design notes “6’-0”x6’-0”…Geotechnical Consultant.” in its entirety. REPLACE with PILE/PILE CAP DESIGN NOTES: 1. 6'-0"x6'-0"x3'-0" CONCRETE PILE CAP WITH (4) 4O TON DRILLED DISPLACEMENT PILES (±9" DIAMETER). PILE LENGTH ASSUMED TO BE 30'-0" INCLUDING 5'-0" ROCK SOCKET. (25 TON TENSION CAPACITY PER PILE REQUIRED.) EXISTING ROCK LOCATED ±25'-0" BELOW GRADE. 2. ORIENT PILE CAP PARALLEL TO EXISTING SEWER LINE WHILE MAINTAINING 24" MIN CLEARANCE AND LOCATE PILES TO ACCOMMODATE UNDERGROUND UTILITIES. FIELD-VERIFY EXISTING SEWER LOCATION. 3. BOTTOM OF PILE CAP TO BE ±5'-0" BELOW GRADE. TOP OF PILE CAP TO BE ± 2'-0" BELOW GRADE. Statler Hotel Porte Cochere Renovation Addendum No. 1 April 9, 2021 Page 4 4. PILE CONTRACTOR TO PROVIDE SIGNED & SEALED CALCULATIONS BY A PROFESSIONAL ENGINEER LICENSED IN THE STATE OF NEW YORK, CERTIFYING THAT THE PILES HAVE CAPACITY TO CARRY THE (40 TON COMPRESSIVE & 25 TON TENSILE) LOADS NOTED. 5. PILE CONTRACTOR TO PROVIDE DETAILS AND SIGNED & SEALED CALCULATIONS FOR PILE CONNECTIONS TO PILE CAPS (INCLUDING EMBEDMENT) BY A PROFESSIONAL ENGINEER LICENSED IN THE STATE OF NEW YORK FOR THE LOADS NOTED ABOVE. Item 21. Drawing S-102, Detail 1 ADD note “HORIZONTAL DRIFT MAXIMUM AT THE BASE OF HANGER TUBE” Item 22. Drawing S-402, Detail 1 ADD note “REBAR IN PIER TO BE EPOXY COATED” Item 23. Drawing S-403, Detail 2 ADD note “SECTION TO BE HOT DIP GALVANIZED” Item 24. Canopy Engineering Review report, dated February 12, 2021 DELETE in its entirety. REPLACE with revised Canopy Engineering Review report, dated April 7, 2021, attached. Item 25. RFI Questions and Clarifications See attached RFI Log Items (1-13) Attachments: Section 033300 Section 084229 Section 321313 Seismic Design Data Chart Canopy Engineering Review RFI Log (Items 1-13) ****END OF ADDENDUM**** Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 1 SECTION 033300 ARCHITECTURAL CAST-IN-PLACE CONCRETE PART 1 – GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to the work of this Section. 1.2 SUMMARY A. Work of this Section includes all labor, materials, equipment and services necessary to complete the architectural cast-in-place concrete as shown on the drawings and as specified herein. Work generally includes the following but is not limited to cast-in-place exposed to view concrete: a. Smooth Form Finish: Column located at Canopy and Lobby Entrance. B. This Section specifies requirements for Architectural Cast-in-Place Concrete work, including concrete materials, mix design, formwork, reinforcement, placement and finishing procedures and other items required in producing of the work. This Section is to be used jointly with the Cast-in-Place Concrete Section. Where an item is not included in this Section, the requirements of the Cast-in-Place Concrete Section shall apply. 1.3 RELATED REQUIREMENTS A. This Section includes additional requirements for and relating to the following Sections: 1. Division 03 Section “Cast-In-Place Concrete” 2. Division 07 Section “Waterproofing” 3. Division 07 Section “Joint Sealants” 4. Division 22 – Plumbing 5. Division 26 – Electrical 1.4 REFERENCES AND STANDARDS A. Comply with the requirements of the structural codes and standards of the Cast-in-Place Concrete, Reinforcement & Formwork Sections, and as specified herein. 1.5 QUALITY ASSURANCE A. Qualifications: The work of this section shall be performed by a qualified installer which specializes in the type of architectural cast-in-place concrete work required for this project, with a minimum of 5 years of documented successful experience and shall be Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 2 performed by skilled workmen thoroughly trained in the necessary crafts to perform architectural concrete work. 1. In actual installation of work use adequate number of skilled workers to ensure installation is in strict accordance with the approved design. B. At least 35 days prior to the start of the concrete construction schedule, the Contractor shall conduct a meeting to review the proposed mix designs and to discuss the required methods and procedures to achieve the required concrete construction. The Contractor shall send a pre-concrete conference agenda to all attendees 20 days prior to the scheduled date of the conference. C. The success of this Project depends greatly upon visual elements of architectural concrete construction that require review, selection and acceptance of mockups at an early stage. Refer to Article 1.6 Submittals. Items of primary visual concern – concrete mix materials, form facing, and concrete mockups shall be submitted as soon as possible. Verify list of priority items with Architect, notify Architect of any impediments to providing priority samples. 1.6 SUBMITTALS A. General: 1. Submit the following according to Conditions of The Construction Contract and Division 1 Specification Sections. 2. Do not proceed with the construction of the cast-in-place architectural concrete in the project, including fabrication of the formwork, until all product data, mock-up and shop drawings have been approved as specified herein. B. Construction Procedure Documents: 1. Contractor shall develop and submit written procedures for the execution of the column work. C. Formwork Shop Drawings: 1. Submit drawings for review showing form panel and plywood layout seams and details of formwork for the column work. Panels and seams to be laid out to minimize the number of visual panel joints on all exposed sides. 2. Drawings shall include plans, elevations and sections to show layout of all exposed- to-view concrete work and shall include all cast-in items, depressions, openings, recesses, ties, control joints and construction joints. 3. Shop drawings shall include the following details: a. Details of shop assembly of formwork and field assembly of construction joints, recesses, embedment’s, ties, back-up, clean out panels. b. The means to be used to seal all joints. c. The means to be used to maintain alignment, including struts, etc. d. Cover of all concrete over reinforcing steel. e. Location of clear placing passage through the steel reinforcing for placing lines or trunks. f. Form panel layout and pattern. Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 3 D. Placing: Submit description showing sequence. E. Product Data / Qualifications: Submit manufacturer's name and technical information for each of the following products and qualifications as listed below: 1. Cement, type. 2. Aggregates, each type. 3. Admixtures, each type. 4. Smooth surface formwork material. 5. Foam gaskets; thickness, width, foam compressibility. 6. Form release agent. 7. Reinforcing accessories. 8. Form ties and tie clamps. 9. Water repellent sealer. 10. Inserts and embedments, each type. 11. Construction Procedure Documents. F. Item Samples: 1. Smooth formwork contact materials, each type, 12 inches square. 2. Foam gaskets, 12 inches long. 3. Form ties, one each type, 12 inches long. 4. Reinforcing supports, one each type. G. Color and Texture Samples: 1. Submit concrete samples for color for column concrete. a. Cast color samples in a form box with tightly sealed edges using specified open cell foam tape. Cast column samples vertically, vibrate mix or rod similar to cylinder preparation. b. Submit 3 – 12” x 12” x 2” for gray color using specified smooth form material and gray cement with 40% slag replacement. Submit additional samples as required based upon Architect’s response and comments until acceptable color obtained. c. All samples shall be out of the form and clean. H. Mockup: Prepare formwork and cast concrete for sample column as follows: 1. Cast one 4 ’wide x 4’ high x 4’ thick column containing matching angles and batter of bottom 4’ of the canopy and lobby column, with reinforcement replicating design column reinforcing and ties as indicated on Drawings. Cast vertically to test proposed mix design and specified HDO faced form material. Cast using specified mix consistency. Finish formwork ties as required by Architect. 2. Cast column simulating techniques to be used in production to reduce the surface area voids and achieve the specified criteria. Forms shall be constructed with fluid tight square corner seams. 3. Apply specified water repellent sealer to half of finish surface of the tombstone. I. Concrete mix designs: As specified in Section 033000 and with the criteria for architectural concrete specified herein. 1.7 DELIVERY, STORAGE AND HANDLING Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 4 A. Comply with General Conditions requirements. 1. Store all materials as recommended by the manufacturer. Protect form facing material panels and all material vulnerable to moisture in a dry storage area. 1.8 AMBIENT CONDITIONS REQUIREMENTS A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits. 1.9 PERFORMANCE REQUIREMENTS A. Responsibility for the design of cast-in-place architectural concrete to be in conformance with the requirements of the drawings and specifications. All work shall be performed using the highest standards of quality for visual and durable concrete and shall rest with the contractor. B. Design of the concrete mix and formwork shall be performed by contractor's registered professional engineer, registered in the project state. Formwork shall be designed by the engineer to resist concrete pressures with regard to surface stability and joint tightness to meet the specified requirements, and submittals for the same shall be reviewed and approved by the engineer prior to submission. C. Performance Criteria: 1. All concrete shall be performed so that no evidence of the following will be evident when the concrete is subject to imposed loads, temperature and weather conditions: a. Damage of any kind. b. Formwork fastening penetrations or formwork anchoring devices or projections other than approved form ties and specified embedded items. c. Cracking, other than at control joints, due to improper forming, placing and curing. d. Out of alignment or incorrect profiles. e. Surface voids not completely covered by a circle 11/16 inches in diameter (10 cent coin) or more than 25 surface voids larger than 1/8 inch, in longest dimension, in any area 3ft x 3 ft. square. f. Voids, sand pockets or discoloration due to fluid loss through the formwork. g. Rock pockets, honeycombs, and sand streaking. h. Discoloration caused from staining and from improper placing of the concrete. i. If any of the above-mentioned deficiencies occur, the Architect may order the affected concrete replaced or repaired with acceptable results. Repair only when directed by the Architect. Corrected deficiencies must meet with the Architect’s approval. All remedial work shall be performed and submitted as tests prior to any repair work being accomplished. 1.10 WARRANTY A. Comply with General Condition’s requirements. Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 5 PART 2 - PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS A. Products of the manufacturers specified in this section establish the minimum functional, aesthetic and quality standards required for work of this section. B. Substitutions: Comply with the General Conditions for Product Requirements. 2.2 CONCRETE MATERIALS A. All materials shall be new or in like new condition, free from defects which will impair achieving the specified durability or appearance of the architectural cast-in-place concrete. B. Each concrete material shall be the product of a single plant and raw material source. C. Cement: ASTM C-150, Type I/II. 1. Cement for Architectural Cast-in-Place Concrete shall be light gray Portland cement, as required to obtain approved color. D. Fine Aggregate: ASTM C-33. 1. Hard, natural sand, or manufactured sand. Particles finer than a 50 screen shall be light gray or neutral in color. E. Coarse Aggregate: ASTM C-33. 1. Washed, hard, natural stone or near cubical shape crushed stone, maximum size ¾”. Sizes above ¾” shall be 5% or less. Particles finer than a 50 screen shall be light gray or neutral in color and shall be in small quantities that will not affect the consistency of the color presentation. F. Admixtures: 1. Admixtures must be certified to be compatible with the cement, aggregates, and other constituent materials in the mix and shall contain less than 0.05% of Calcium Chloride. a. Viscosity enhancing admixtures, water reducing admixtures, stabilizers, hydration control admixtures, accelerators, retarders and similar chemical modifiers shall all be the product of one company, mixing of more than one company’s products not permitted unless approved in writing by the manufacturer. 2. Water Reducing Admixture: ASTM C494, Type A and F. a. Mid-Range Water Reducing Admixture (MRWR): MasterPolyheed 997 by Master Builders Solutions, Cleveland, OH, or approved equal. b. High Range Water Reducing Admixture (HRWR): MasterGlenium 7920 by Master Builders Solutions, Cleveland, OH, or approved equal. Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 6 3. Viscosity Modifying Admixtures: ASTM C494, Type S. a. VMA: MasterMatrix VMA 450 by Master Builders Solutions, Cleveland, OH, or approved equal. 4. Hydration Controlling Admixtures: ASTM C494, Type B and D. a. Hydration controlling admixtures shall be used whenever anticipated concrete delivery times exceed 30 minutes. b. Admixture shall be MasterSet DELVO by Master Builders Solutions, Cleveland, OH, or approved equal. 5. Cement Replacement Admixture: a. Blast Furnace Slag: White granulated Blast Furnace Slag, “NewCem” by LafargeHolcim; or approved equal. b. Silica Fume or Fly ash is not permitted in architectural concrete. 6. Admixtures for retardation and acceleration may be used if shown there is no adverse effect on architectural requirements and are approved for use. G. Water: ASTM C 94. Clean and free from deleterious materials. 2.3 FORMWORK MATERIALS A. Smooth Surface Formwork: 1. Smooth form surfaces shall be plastic coated materials as follows: a. Panels shall be ¾” thick panels in sizes to cover surface areas between joint lines shown on Drawings. b. Pine plywood, minimum 7 plies per inch (25 mm) thickness. Panels shall be faced with a high-density plastic overlay (HDO) both sides, and shall be: 1) “MULTI-POUR” as supplied by Swanson Group, Roseburg, OR; or equal. 2) “Armor-Ply HDO Formply” as manufactured by Sylvan Products, LLC, Portland, OR; or equal. c. Birch plywood, minimum 14 plies per inch thickness, with heavy duty plastic overlay surface on both sides. Edges shall be sealed in manufacture. Panels shall be “WISA-Form Pro” from mills in Finland, or equal. 2. Column formwork panels shall have sealed, square edges, and be square on all corners. Butted edges of panels, when multiple panels are assembled together, shall not vary more than 1/8 inch, each way, in 10 ft. in any butted joint. 3. Where design requires form facing panels larger than standard 4’ by 8’ sizes, obtain sufficient large size panels prior to start of work to assure availability and avoid delay of the project. B. Form Ties: Shall be manufactured specifically for use as concrete ties and shall be designed to seal tightly to the form face material without fluid loss. Ties shall be of ufficient strength to resist fluid concrete placing pressures and formwork elongation at the longest span of support used in project. Ties shall be one of the following as selected by the Architect. Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 7 1. Fiberglass Rod tie system with screw tie clamp grippers: a. Gripper shall have a screw adjustable device between the rod gripper and the form contact surface. Rod size shall be minimum 3/8” and maximum 3/4” diameter as approved after use on the mockup. b. Ties shall be manufactured by RJD Industries Laguna Hills, CA. 2. Insert/Coil/Rod tie system with screw tie clamps. a. Cone size shall be maximum 1-1/2” diameter for coil spreader and 2” for tube spreader. Depth of cone shall be minimum 1-1/2”. b. Ties shall be as supplied by Dayton-Superior Corp., or equal. 3. All ties proposed for the work shall be used in the column mock-up for review and selection by the Architect. C. Joint Sealing Material: Seal formwork abutting edge conditions against fluid loss utilizing the following: 1. Foam gaskets for sealing field erected corner form joints shall be highly compressible open-cell foam rubber or neoprene tape, paper backed, with pressure sensitive adhesive on one side, and shall be of sufficient width and thickness for specific use. a. Foam tape gaskets shall be as manufactured by 3M, St Paul, MN; or equal. b. Tube dispensed, liquid rubber that hardens rapidly into a gasket strip shall be “R-Guard Joint Sealant” as manufactured by PROSOCO, Lawrence, KS. 2. Sealant for sealing permanent shop or bench fabricated unrevealed joints shall be non-staining, silicone caulking. Sealant shall be “SCS2000 SilPruf” as manufactured by GE Silicones, or equal. 3. Large Field Joint Gaps: Dow “Great Stuff”, aerosol applied expanding foam, type suitable for use intended. Use where form units abutting irregular materials and foam tape not sufficiently compressed or strong enough to stop fluid concrete leakage from formwork. Do not allow foam to expand into surface contact area of exposed concrete. D. Form Release Agent: Colorless, non-staining and having no deleterious effects on the concrete, manufactured specifically for non-absorbent surfaces and for reducing surface voids. Release Coating shall be "CRETE-LEASE 880-VOC-XTRA" by Cresset Chemical Co., Weston, or approved equal. 2.4 REINFORCING AND ACCESSORIES A. Accessories in contact with vertical form surfaces shall be as follows: 1. High density plastic “wheels” with feet in contact with the form maximum of 3/16”x3/8“. Center hole engaging reinforcing shall hold the wheel tight to the bar and maintain the dimension required under placing conditions. 2. Multi-leg continuous chairs not permitted. B. Tie wire used to secure reinforcing steel adjacent to architectural form surfaces shall be Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 8 non-corrosive or plastic-coated wire. C. Accessories by Dayton-Superior, Miamisburg, OH; W.R. Meadows, Inc., Hampshire, IL.; General Technologies, Stafford, TX; Engineered Devices Corp. Ridgefield Park, NJ; or equal. 2.5 MISCELLANEOUS MATERIALS A. Curing Material / Evaporation Retarders: VOC compliant, colorless, diffusive, blend of Sodium, Potassium and Meta Silicate and be able to retain water in concrete with minimal loss during high temperatures and without rapid loss of moisture. Shall not contain wax, resin or acid. Material shall be “L&M Cure” by Laticrete International, Inc., Bethany, CT; “SealTight Med-Cure” by W.R. Meadows, Inc., Hampshire, IL. B. Concrete Cleaning Solution: Shall be a commercial concrete cleaner containing solvents, chloride acids and stain removers, with no more than 1.5% acid content. Solutions shall be as follows: 1. Mild Cleaning: “Ghostshield MICRO-DEGREASER 1100”. 2. Light Duty Cleaning: “Ghostshield ECO-ETCH 1001”. Non-acid based cleaner. 3. Cleaning Solutions as supplied by Mackler Supply, Inc., Howell, NJ, 732.766.6835; or equal. 4. Cleaning applications may or may not be required. Determination will be made by the Architect on review of respective finish surfaces. Cleaning materials shall be tested on mockup as directed by the Architect. C. Concrete stain removers shall be as follows: 1. Rust stains: T#1087, T#1047. 1. Calcium stains: “Sure Klean 942 Limestone & Marble Cleaner”, or “Consolideck PreKlean”. 2. Removers as recommended by PROSOCO, Lawrence, KS. D. Water Repellent sealers shall be a low molecular, clear, oleophobic, penetrating silane sealers. 1. Sealer shall be “Ghostshield Iso-Tek 8100”, or “Ghostshield Siloxa-Tek 8510. 2. Sealer for exterior high-density concrete shall be “Ghostshield Iso-Tek 8501” gel. 3. Water Repellant Sealers as supplied by Mackler Supply, Inc., Howell, NJ, phone 732.766.6835; or equal. E. Edge Sealer: For field cut HDO plywood panel edges. Shall be “Edge-Flex 645” by Nox- Crete Products Group, Omaha, NE; or equal. F. Gasket adhesive remover shall completely remove any adhesive residue and shall not discolor concrete surface. Remover shall be “Asphalt and tar remover – 509” by PROSOCO, Lawrence, KS. PART 3 - EXECUTION 3.1 CONCRETE MIXTURES A. Comply with the requirements of Section 033000 for Cast-in-Place Concrete and as specified herein. Architectural concrete shall have a minimum cementitious material Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 9 content of 725 pounds per cubic yard and be either Conventional or Flowable/Self Compacting Concrete (SCC) with a maximum slag content of 40% as part of an approved design mix to obtain specified color. 1. SCC shall be considered with placement from top of form through a pump line extending into the form cavity to the bottom of the form. 2. SCC shall be used in architectural concrete elements where the angle of the formwork inhibits pump line access in an effective manner, and in formwork where thickness precludes pump line from reaching the bottom of the form due to reinforcement congestion, or other obstructions. B. Design mix shall have a maximum ¾” size aggregate with maximum allowable sizes according to ASTM C-33. C. Mix shall be designed for minimum water content allowable: Optimum slump prior to polycarboxylate admixture addition shall not exceed 3.0 inches. 1. Concrete fluidity shall be attained by the addition of a Water Reducing Admixture to a maximum slump of 9” unless otherwise approved by EOR. a. Conduct slump tests in accordance with ASTM C 143. 2. Flowable/Self-Compacting Concrete: Minimum slump/flow diameter of 20” for flowable concrete and maximum slump/flow diameter of 30” for self-compacting concrete. Slump/flow shall be determined by successful test placements on site, which shall verify proper workability, pumpability, cohesiveness, finish, and setting time. a. Slump flow shall be measured in accordance with ASTM C1611 and Static Stability shall be measured in accordance with ASTM C1712. D. Shrinkage Limit: 1. Proportion all concrete for a maximum allowable length change as measured at 28 days after curing in lime-saturated water for seven days in accordance with ASTM C 157 (using air storage thereafter). E. Mix design shall designate the optimum duration of fluid stability for the mix for the maximum discharge time planned. F. The use of admixtures containing calcium chloride, thiocyanates or chloride ions in excess of 0.05% by weight of cement is specifically prohibited. 3.2 FORMWORK A. Fabrication: 1. Comply with the requirements of the Section Cast-in-Place Concrete, and as specified herein. 2. Design formwork to permit easy removal. Prying against the concrete will not be permitted. Care shall be taken so as not to damage the finished concrete surface in cutting or removal of the forms. 3. The forms shall be completely rigid and strong enough to withstand without deflection or elongation, movement or fluid loss at the high hydraulic pressures Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 10 that result from the rapid filling and vibration required for architectural concrete placing. Hydraulic pressures: Design formwork to limit deflections of plywood and backup supports to L/300. a. Formwork for concrete, 10 ft. high or less, shall be designed for a minimum placement rate of 8 ft./hour. In forms higher than 10 feet formwork shall be designed for a higher rating if the concrete set rate is determined by the mix analysis to be fluid longer than the time of placement. b. Formwork for SCC concrete shall be designed for full liquid head or a higher rating if the concrete set rate is determined by the mix analysis to be fluid longer than the time of placement. 4. Forms shall be fabricated so the concrete can be adequately placed, vibrated and finished to achieve the specified finish. 5. Layout form ties, form joints and exposed embedment’s as shown on approved Shop Drawings. a. Ties: where placing loads are deemed excessive using locations shown, a proposed tie layout shall be submitted for approval. No ties to fall on panel butting seams. b. Drill tie holes in form panels from contact face using brad point twist bit with edge cutters (scribes circle edge prior to surface cutting). c. Embedment’s: Conduit, junction boxes, and similar items are to be cast into architectural concrete column as shown on the Drawing’s. No surface mounted or exposed conduit, junction boxes, or similar items will be permitted. Coordinate as required. 1) Securely and accurately locate and anchor embedment’s with correct orientation. Anchor using screw type fasteners to provide compression connection to prevent loss of concrete fluid or movement of embedment. Seal or gasket at interface with form liner. Wrap boxes, conduit connections and other points of possible concrete fluid leakage with using resilient tape, make watertight. 6. Smooth Surfaces: a. Edges of form panels shall be square, flat and sealed. Seal all cut edges (end grain, including holes for ties) with specified edge sealer. b. Install sealant in all fabricated butt joints of plastic overlay form panels to prevent fluid loss. At butting plywood panel edges place a bead of sealant (1/8" max) at back edge (away from contact face) of one panel prior to butting interface edge surfaces. Take care not to allow sealant to come in contact with form surface. Contact form surface shall be free of sealant prior to casting concrete. Back fasten face panels with screws to minimize the penetrations through the panels, achieving a rigid gang form. Use one of the following: 1) Install a full backing sheet. 2) Install wood or metal clips at supports where face panel seams are located and in other locations to maintain panel stability. 7. Transitions between adjacent planes of the architectural Cast-in-Place Concrete column shall be without use of chamfers or radiused forms, unless otherwise specifically shown on the Architectural Drawings. Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 11 B. Form Erection: 1. General Requirements: a. Use only form units that are in like new condition. Replace panels with defects with new panels using fabrication procedures in 3.2. b. Use screw type fastening and clamping devices to maintain alignment, and to tightly close joints at corners of column. Apply pressure at joint to resist concrete placing pressure as close to the joint as possible. c. Gaskets shall be installed in formwork corner joints assembled in field. Place the gasket within the form joint. Install gasket away from contact edge 1/16” to 1/8”. C. Coating of Forms: Prior to use, all form surfaces shall be coated with the specified form release agent in accordance with the manufacturer's written instructions. 1. Coat evenly and remove excess material from form surface by polishing with a damp absorbent cloth. 2. Surface applied with specified release agent shall not be oily to the touch. 3. Do not allow coating to come in contact with previously placed concrete or with reinforcing steel. D. Smooth Panels: Clean all formwork contact surfaces prior to use. Take care in cleaning to not damage the high-density overlay surface. 3.3 FORMWORK ERECTION TOLERANCES A. Finish Lines: Fabricate and position formwork to maintain hardened concrete finish lines within the following allowable variations: 1. From designed edge elevation in 10 ft: +1/4 inch, - 0 inches 2. From designed vertical plane in 10 ft: +1/4 inch, - 0 inches 3. Cross-Sectional Dimensions: +1/4 inch, - 0 inches 4. Smooth form surface to surface at butt joint: Maximum variation of panel thickness – Fabricate panel edges tight to back-up member. 5. It is the intent of this specification that the formwork will be erected in such a manner that lines and surfaces are visually presentable without obvious defects. 3.4 REINFORCEMENT A. Comply with the requirements of Cast-in-Place Concrete Reinforcement Section, and as specified herein. B. Support accessories are to be used at exposed vertical surfaces only when absolutely necessary to maintain cover. Place “wheel” supports at walls no closer than 6 ft. apart. It is the intention that the reinforcing will be erected and internally braced so that only supports at the top and bottom of the form will be required to maintain cover requirement. Multi-leg continuous chairs and beam supports are not permitted. C. Layout reinforcement to assure a clear passage from top to bottom of column. Clear passage shall be free of bands, ties, conduit and other obstructions to allow easy insertion of the pump line to the bottom of the form. D. Tie wire for reinforcing steel shall be tied in a manner so that wire ends will point away Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 12 from the architectural formwork surface and not project into the clear cover area between the bars and the form surface. E. All reinforcing steel, including bands, shall be secured, with the specified cover dimension, from the contact surface of the formwork prior to placing concrete as follows: 1. Exterior column surface: Minimum 2” 3.5 MIXING AND TRANSPORTING CONCRETE A. All concrete shall be on the site prior to starting the placement. The concrete shall be completely discharged into the forms within the time determined by the design mixes to be the optimum duration of fluid stability provided by the mix design. In no case will the concrete be placed after excessive stiffening of the concrete has occurred. Discharge trucks into the pump hopper or bucket at one time in a manner that will facilitate continuous placement. B. Maintain contact with supply vehicles for concrete delivery at all times. Adjust the placement, accordingly, anticipating any delays that may affect placing requirements. 3.6 PLACING CONCRETE A. Before placing concrete in the forms: 1. Verify that forms have met all requirements specified; that reinforcing steel, embedded materials are in place and securely anchored; that forms are absolutely clean and verify that entire preparation has been reviewed by the Architect. 2. Truck and pump preparation: a. Prior to discharging concrete into pump hopper perform following: 1) Mix concrete in drum for 1 minute per yard. 2) Allow to sit for 1 minute after mixing and discharging for testing or placing into pump hopper. 3) Assure pump hopper mixing paddles are completely submerged into the wet concrete at all times during placement. 4) Pump to be equipped with an air cuff to stop concrete when the end of the discharge line is not submersed into wet concrete mix in the form. B. Cleaning and Protecting Formwork: Immediately prior to placing concrete, clean all formwork interiors free of foreign material and debris. 1. Force debris out of forms prior to closing the last section with a jet stream of compressed air and/or water. Where form openings are not available, collect debris with vacuum cleaners and heavy-duty magnets. Remove all wire clippings, sawdust and other debris from column. 2. Protect cleaned formwork if placing does not commence immediately, covering openings with plastic sheeting. 3. In hot weather do not allow direct sunlight to heat forms before casting or during curing to a temperature that will affect required surface presentation. 4. In cold weather do not cast concrete in forms where reinforcement or form surfaces are at temperatures which will affect required placing and curing. Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 13 C. Depositing Concrete: 1. Conventional Concrete: a. Concrete for column shall be placed with pump line inserted onto the form cavity to within one foot of the form bottom. b. Deposit concrete as nearly as practical at its final position. c. Do not drop concrete after concrete has initially covered end of discharge line. d. Place concrete by keeping pump hose into face of fresh concrete. e. Deposit concrete in a continuous, consistent manner without delays or interruptions. 2. Flowable/Self-Compacting Concrete: a. Deposit SCC by inserting the pump hose into the form void at the center point of the placement to the bottom. b. Keep the end of the hose into the wet mix throughout the placement. D. Consolidating Concrete: 1. Conventional Concrete: a. Conventional concrete shall be consolidated by internal vibration. Optimum diameter of vibrator head at shall be 1” to 1½”. Vibrator shall be placed into the concrete vertically at a consistent spacing that will thoroughly blend the deposits, remove entrapped air, and consolidate the concrete. Vibrator head shall be inserted to a minimum depth of 3 x the vibrator head length (or minimum 2 ft.). Insert vibrator head rapidly and withdraw slowly and evenly to remove maximum amount of entrapped air (optimum withdrawal speed approx. 2” to 4” per second). Do not jiggle vibrator up and down during consolidation, use continuous and even insertion and withdrawal of vibrator. b. After topping out and leveling column, the concrete shall be allowed to set 10 to 15 minutes and then shall be given a final vibration of the top 20 inches. Immediately thereafter the top surface shall be finished as required. This method is intended to remove as much of the entrapped air in the placement as possible. c. Caution must be exercised in using vibrators to prevent injury to the form surface material or displacement of embedded items. d. Keep one spare working vibrator on site at all times. e. Tap form facing panels just below deposit area during consolidation with pliable mallets. Strike in an even and consistent pattern to break up large, entrapped air bubbles at the contact form face. 2. Flowable/Self-Compacting Concrete: Place concrete in such a manner that vibration is not necessary to consolidate the concrete and will produce a surface with minimal surface voids. Hammering form with rubber hammers and minor vibration at some locations may be required. Amount of vibration necessary shall be determined by successful test placements on site. 3.7 CURING AND FORM REMOVAL Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 14 A. Cure concrete for a minimum of five days. Curing shall be required to keep a high amount of mix water in the concrete and to curtail uneven and rapid moisture loss due to differential ambient temperatures or dryness on all surfaces equally. 1. Cure concrete vertical surfaces when humidity is below 70% 2. Cure all concrete horizontal surfaces. B. Curing of vertical surfaces: 1. Cure formed concrete surfaces by one of the following methods. a. Immediately after stripping, fog the surface (fine mist nozzle on hose) and apply the specified curing compound to all surfaces including top surface. b. Cover forms and concrete while in curing period to protect from direct sunlight. c. Additional covering shall be used to insure protection from rain, in addition to polyethylene or sealer. C. Form Removal: 1. Comply with the stripping requirements of Cast-in-Place Concrete Section, and as specified herein. 2. Care shall be taken so as not to mar the concrete surfaces and edges in removing the forms. 3.8 FINISHES A. Exposed work shall be finished with the approved finishes determined from sample tests executed in Part 1 on the mock-up. Finishes shall be as specified herein where indicated on the drawings. Minor defects may require fins to be removed (i.e., top edges) or minor patching performed, however, it is the intent of this specification that the work will be performed in such a manner that only the specified cleaning treatment, water repellent application, and tie hole finishing will be required after stripping. B. General: Prior to treating, surfaces shall receive the following preparation and cleanup. 1. Surfaces to receive treatment shall be a minimum of 14 days old. Surfaces can be treated at end of project. 2. Remove all stains using an appropriate non-abrasive stain remover for each ttype. 3. During operations, protect all adjacent work. At completion of day’s work leave area clean. At completion of work, remove all equipment, waste and excess material and leave area clean. 4. All treatments shall be applied to the mock-up surfaces as directed by the Architect. Finish treatments shall be applied to the concrete column surface only when and as directed by the Architect. C. Treat the formed concrete surface with the following cleaning applications as determined from tests on the mock-up in Part-1: 1. “Matte” Treatment for concrete surface: a. Apply “Eco-Etch 1001 Non-Acid Based Surface Cleaner and Efflorescence Remover” using a low-pressure pump sprayer in an even manner break to break and joint to joint of surface, allow to set the required time, and Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 15 thoroughly flush with pressure spray in a consistent manner. Pressure and amount of flush water shall be as directed by the manufacturer. b. Treatment shall produce a “matte” surface by slightly dulling the surface of the cement skin. Treatment shall not expose any aggregate larger than that passing a #30 sieve and shall be as determined from tests on the mock-up. 2. “Mild” Treatment for concrete surfaces: a. After stripping the surface shall be treated for stain removal and cleaning when directed by the architect. b. Cleaning treatment shall be “Micro-Degreaser 1100”, or as determined from tests on the mock-up. D. Water Repellant Treatment for all architectural concrete surfaces: 1. Treat all exposed vertical column surfaces and exposed column top surface. 2. Surface receiving treatment shall be dry as required by the manufacturer's instructions. 3. Surface receiving treatment shall be clean and free of stains and laitance. 4. Apply one wet coat of the approved sealer as per manufacturer’s instructions. 5. Where curing agent other than specified sodium silicate-based material used, curing agent must be completely dissipated prior to application of sealer so that sealer will be absorbed into the concrete. Test specified sealer in small area in inconspicuous location to determine if concrete curing material has sufficiently dissipated for proper application of sealer. Sealer representative shall certify the sealer can be applied with maximum penetration applicable to guarantee on surface where curing agent has been applied. E. Efflorescence Treatment: 1. Required only if concrete emits white salts after stripping and prior to application of final sealer. 2. Clean concrete using approved efflorescence cleaner according to manufacturer’s instructions. 3. Apply approved sealer to surface immediately after cleaning per manufacturer’s instructions. 4. If white surface appears the contractor shall notify the Architect immediately. F. Formed Square Corner Edge Treatment: After concrete is hard use a fine masons stone or fine grit sanding block on the edge to achieve an eased edge with a 1/16-inch radius. Take care not to damage the adjacent surface. This applies to two adjacent vertically formed corner surfaces and to a formed surface adjacent to a trowel finished top surface. This treatment to be done only to edges as directed by the architect. G. Tie Hole Treatment: Finish holes for approved ties as follows. 1. Fiberglass ties: Cut flush and smooth with the concrete surface without marring the adjacent concrete surface. Use thin stainless-steel sheet with proper size hole to shield concrete from damage. Cut using a multi-tool blade close to surface. 2. At cone tie holes plug the hole with the following method as determined on the mock-up: Revised per Addendum No. 1 Handel Architects Statler Hotel Porte Cochere Renovation Ithaca, New York CONSTRUCTION DOCUMENTS April 9, 2021 Architectural Cast-In-Place Concrete 033300 - 16 a. Fill the hole void with a color matching mortar and tool the hole to recess the mortar surface in the hole, depth of recess to be determined by Architect. Take care not to allow mortar to be in contact with finished surfaces. b. Fill the cone hole by tamping in the mortar to a dense filling and finish with a dowel type tool with limiting collar to the recess required. Smooth the recessed mortar. After finishing remove excess mortar. c. Where through-the-column-tie holes occur, plug the holes with water stop plug and spray foam, or fill with backer rod/fiberglass insulation material and leave 2” void at end. Fill void with patching mortar as indicated above. H. Patching: Only areas designated by the Architect shall be patched. Where minor patching is required, as approved by the Architect as a means of rendering the surface acceptable, it shall consist of patching with a texture matching technique and color matching mortar mix. Test patches shall be placed on the mock-up or other approved surface and be approved by the Architect prior to commencing any patching of the work. 1. Final patching mortar shall be the approved Portland cement and Cement Replacement Admixture in same proportions as for approved concrete color sample, plus iron oxide color admixture as required to provide matching color. Mix with water to a stiff consistency. Apply patch material with plastic trowel, forcing patch material firmly into voids. Allow to dry so that patch overrun can be rubbed off leaving original formed surface, but fill is not pulled from void when wiped with a clean terrycloth towel. Leave flush, nearly invisible patch. 2. Where hole size too large for single pass (about 3/8” and greater) add fine sand (#200) used in approved concrete mix to mixture to obtain mix stiff enough to hold position, and fill void with slight recess, wipe and let cure a few hours. Finish with a coat of the final patching mix as above. 3.9 PROTECTION A. Protect Architectural Cast-in-Place Concrete column surfaces from damage of any kind. Pay special attention to surfaces near work of other trades. Architectural Concrete column surfaces shall be free of damage at the time of acceptance. Allowing damage and patching or cleaning at end of project is not acceptable. Cover column surfaces with a self-supporting stand-off panel system. Protection shall assure protection from paint, oils, rust, stains, impact, or any other kind. - END OF SECTION – Revised per Addendum No. 1 Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-1 SECTION 084229 SLIDING AUTOMATIC ENTRANCES PART 1 GENERAL 1.1 GENERAL REQUIREMENTS A. Work of this Section, as shown or specified, shall be in accordance with the requirements of the Contract Documents. 1.2 SECTION INCLUDES A. Work of this Section includes all labor, materials, equipment and services necessary to complete the sliding automatic entrances as shown on the drawings and/or specified herein, including the following: 1. Automatic sliding glass doors, sidelights and transoms. 2. Clad aluminum frames. 3. Glass and glazing for work of this Section. 4. All necessary steel or stainless steel where required to support, strengthen and/or reinforce the work. 5. Sealants, caulking, joint fillers, gaskets, thermal isolating members, fasteners, vents and weeps, weep tubes, closures, trim, as shown or as may be required within the system. 6. Anchors, supporting members, reinforcing, bracing, stiffeners, gutters. 7. Protection and cleaning, as defined herein. 1.3 RELATED SECTIONS A. Electrical - Division 26. 1.4 QUALITY ASSURANCE A. ABHMA Standard: Provide automatic entrance doors complying with applicable requirements of ANSI A156.10 (BHMA 1601), Power Operated Pedestrian Door Standard. B. UL Standard: Provide powered door operators complying with UL 325, Electric Door, Drapery, Gate, Louver and Window Operators and Systems. C. Automatic Door equipment accommodates up to the following weights for active leaf door: 1. Bi-Parting Doors: 220 lb (100 kg) per active breakout leaf. C. Automatic door equipment shall accommodate medium to heavy pedestrian traffic and up to 250 lb. weight of doors. D. Entrapment Force Requirements: Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-2 1. Power-Operated Sliding Doors: Not more than 30 lbf (133 N) required to prevent stopped door from closing. 2. Sliding doors provided with a breakaway device shall require no more than 50 lbf (222 N) applied 1 inch (25 mm) from the leading edge of the lock stile for the breakout panel to open. D.E. Emergency Exit Doors: Provide automatic door assemblies complying with requirements of authorities having jurisdiction for doors serving as required components in the means of egress, as certified by the manufacturer for application indicated. E.F. Manufacturer's Qualifications: Provide units produced by a firm with not less than 5 years' successful experience in the fabrication of automatic entrance doors of type required for this project. F.G. Installer's Qualifications: Engage an Installer who is an authorized representative of the automatic door manufacturer for both installation and maintenance of type of units required for this project. 1. Minimum Experience: Not less than 5 years' experience in the installation and service of automatic entrance doors of the same manufacturer. 2. Maintenance Proximity: Not more than 2 hours' normal travel time from Installer's place of business and project site. G.H. System must operate between -20 deg. F. and 180 deg. F. I. Wind Load: Comply with Canopy Engineering Review report. H. per Code. I.J. U Value: Less than or equal to 1. J.K. Drawings: Plans, elevations and details indicate spacings of members as well as profile and similar dimensional requirements of automatic entrance doors. Minor deviations will be accepted in order to utilize manufacturer's standard products when, in Architect's sole judgment, such deviations do not materially detract from design concept or intended performance. 1.5 SUBMITTALS A. Product Data: Submit manufacturer's product data and standard details for automatic door assembly, including fabrication, finishing, hardware, operators, accessories and other components of the work. Include roughing-in diagrams, wiring diagrams, parts lists, and maintenance instructions, as well as certified test data. 1. Templates and Diagrams: Furnish templates, diagrams and other data to fabricators and installers of related work, as needed for coordination of automatic entrance installation. 2. Wiring diagrams detailing wiring for power operator, signal, and control systems. Clearly differentiate between manufacturer-installed and field-installed wiring. 3. Maintenance Data: Submit manufacturer's maintenance and service data for door operators and control system including the name, address and telephone number of the nearest authorized service representative. Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-3 B. Shop Drawings: Submit shop drawings for fabrication and installation of automatic door assembly and associated components of work. Indicate anchors, joint system, expansion provisions, hardware, and other components not included in manufacturer's standard data. Include glazing details. C. Samples: Submit samples of required metal finish on 12" long sections of extrusions and 6" squares of sheet/plate and glass. Where normal color and texture variations are to be expected, include 2 or more units in each set of samples indicating limits of such variations. 1.6 PROJECT CONDITIONS A. Field Measurements: Verify actual dimensions of openings to receive automatic entrances by field measurements before fabrication. 1.7 WARRANTY A. Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of automatic entrances that fail in materials or workmanship within specified warranty period. Failures include, but are not limited to, structural failures including excessive deflection, faulty operation of operators, controls, and hardware, and deterioration of metals, metal finishes, and other materials beyond normal weathering and use. 1. Warranty Period: Two (2) years from date of Substantial Completion. PART 2 PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS A. Manufacturer: Provide "ESA400 Fine300HP Telescopic Frame Type SO-SX-SX-SO" clad aluminum framed glass automatic sliding door package as manufactured by Dorma Automatics or comparable product made by Stanley, Horton Automatics or approved equal. 2.2 MATERIALS A. Aluminum 1. Extruded Aluminum: ASTM B 221; 6063 alloy, T5 temper typical, 6061 alloy, T6 temper for extruded structural members. 2. Sheet Aluminum: ASTM B 209, 5005 alloy, H15 or H34 temper. B. Clad Finish: Cladding shall be factory finished at manufacturers facility using .36 thick metal cladding panel surface utilizing tesa® 4965 tape. Heat and humidity resistant, the specialized adhesive tape is comprised of a polyester backing coated on both sides with a transparent modified acrylic adhesive and a tensile strength of 20 N/cm. tesa® 4965 is recognized per UL standard 969. UL file: MH 18055. 1. Stainless Steel with No. 8 Mirror-like Finish. C. Steel 1. Structural Shapes, Plates, and Bars: ASTM A 36. 2. Sheet Steel: ASTM A 924; galvanized to minimum G90. Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-4 D. Steel Reinforcement: Reinforcement with corrosion-resistant primer complying with SSPC-PS Guide No. 12.00 applied immediately after surface preparation and pretreatment. Use surface preparation methods according to recommendations in SSPC-SP COM and prepare surfaces according to applicable SSPC standard. E. Glass 1. Glass for doors, sidelights and transoms shall be 3/8" thick clear tempered glass conforming to ASTM C1036. 2. Setting Blocks: Neoprene or EPDM, 70 to 90 durometer hardness, having proven compatibility with sealants used. 3. Edge Blocks or Spacers: Neoprene or EPDM, 40 to 60 durometer hardness, having proven compatibility with sealants used. F. Weatherstripping: Entrance manufacturer's standard types to suit application. G. Sealants and Joint Fillers: As specified in Section 079200 "Joint Sealers." H. Nonmetallic, Shrinkage-Resistant Grout: Premixed, nonmetallic, noncorrosive, nonstaining grout; complying with ASTM C 1107; of consistency suitable for application. I. Bituminous Coating: Cold-applied asphalt emulsion complying with ASTM D 1187. A. Fasteners and Accessories: Corrosion-resistant, nonstaining, nonbleeding fasteners and accessories compatible with adjacent materials 2.3 AUTOMATIC SLIDING DOOR SYSTEM A. Frames 1. All members shall be of extruded aluminum, minimum 0.125" thick. Frames shall be complete factory assemblies, including sidelights and transoms. Exposed fasteners are not acceptable. Exposed intersections/corner joinery shall be fully welded, ground and polished to match adjacent material, providing a flush seamless appearance. 2. Stops shall be a formed extension of the frame member and rail and shall accommodate the required glass thickness. Interior glazing stop exposed intersection/corner joinery shall be mitered and fully welded, ground and polished, providing a complete frame with a flush seamless appearance. Interior glazing stops shall be anchored with exposed fasteners finished to match. B. Sliding-Door Carrier Assemblies and Overhead Roller Tracks: Carrier assembly that allows vertical adjustment; consisting of nylon- or delrin-covered, ball-bearing-center steel wheels operating on a continuous roller track, or ball-bearing-center steel wheels operating on a nylon- or delrin-covered, continuous roller track. Support doors from carrier assembly by cantilever and pivot assembly. 1. Rollers: Minimum of two ball-bearing roller wheels and two anti-rise rollers for each active leaf. 2.4 ALUMINUM DOORS AND FRAMES A. Doors and Frames: Extruded Aluminum, Alloy 6063-T5 Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-5 1. Door panels shall have a minimum .125 inch (3.2 mm) structural wall thickness throughout entire extrusion length. 2. Door construct shall be by means of interlocking corner shear block cross bolted. 3. The sliding door system shall include two interlocks securing the leading stile of the sidelite and the butt stile of the sliding door together. 4. Vertical Stiles shall be: Medium Stile 4-1/2 inch 2. Header made from extruded aluminum and extending the full width of the automatic door. (4 ½ ” wide by 7 1/2” depth) Header shall conceal all operable parts, carrier assemblies and roller tracks. Unit is to have removable access panels for adjustment and service of operator and controls. 3. The sliding door system shall include a full length interlocks securing the leading stile of the sidelite and the butt stile of the sliding door together. 4. Panel Dimensions: All visible aluminum door micro stiles shall have a face dimension of: pivot stiles 1-5/16 inch (33 mm), interlock stiles 1-3/16 inch (30 mm), and lock stiles 31/32 inch (24.6 mm) plus an 11/32 inch (8.7 mm) neoprene nosing for weather sealing. All visible door rails shall have a face dimension: bottom rails 3 7/16” inches (87mm) and tapered top rails of 6 3/8” (162mm) including the breakout assembly and must be full height of door. 5. Weather stripping shall meet AAMA 701-11 Class A, slide in type, replaceable nylon retained by the aluminum extrusions to reduce energy loss. The following types of weather-stripping are required: nylon pile weather stripping on the door bottoms; dual pile weather-stripping at sliding door lead edges; weather-stripping between the carrier and header on the sliding doors; dual pile weather-stripping at the interlock rails between the sliding door and sidelites; dual pile weather-weather- stripping between the sidelites doors and the door jambs. 2.5 DOOR OPERATORS A. Sliding Door Carrier Assemblies and Overhead Roller Tracks: Manufacturer's standard carrier assembly that allows vertical adjustment; consisting of delrin- covered, ball-bearing-center wheels operating on a continuous roller track. Support doors from carrier assembly by adjustable cantilever and pivot assembly. 1. Rollers: Minimum of two ball-bearing roller wheels and two antirise rollers for each active leaf. B. Operator and Controller: a system with an electro-mechanical operator and microprocessor controller. Components consist of a DC permanent magnet motor, self-lubricating drive system and a wear-free digital rotary encoder all linked to a fully integrated digital microprocessor controller 1. Features: a. Power opening and closing. b. Drive System: belt c. Adjustable opening and closing speeds. d. Adjustable hold-open time between 0 and 30 seconds. Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-6 e. Obstruction recycle. f. Intergraded access control capabilities. A. Motor/Gear Box Operator: Manufacturer’s standard self-contained electro/ mechanical operator as recommended for door size, weight and movement, and for condition of exposure. B. Control Box: Microprocessor control box shall completely eliminate any rotary cam mechanism or door position switches along the header. Speed controls shall be adjustable for opening and closing speed. Adjustable time delay shall provide from one (1) to thirty (30) seconds of door hold open. Control box shall have an adjustable safety reverse feature as standard. The safety reverse function shall automatically reverse the sliding door(s) to the full open position should a person or object be encountered during the closing cycle. If the sliding door is obstructed during the opening cycle, the door shall stop. C. Activation Device: 1. Option #1 hardwired from entrance door to a push button at desk. 2. Option #2 Wireless Battery operated push button. D. Safety Devices: Presence sensor mounted on each side of door header and two photoelectric beams mounted in sidelite jambs to detect pedestrians in presence zone and to prevent door from closing. E.C. Door Switches: Interior side mounted program switches consisting of: 1. Main Switch-Auto-Close-Open, operates door in fully automatic mode, turns door off, or keeps it fully open. 2. Exit Only Switch: on/off, only exit side activation device will initiate door opening. 3. Partial Opening Switch: on/off Energy saving opening mode limits the width opening. 4. Switch: keyed 5. Entry Access After Hours (using card reader) F.D. Controller shall provide a means to verify presence sensor functionality and the connection between the controller and sensor(s) as required by the ANSI 156.10 standard. This closed loop monitoring system, upon detection of fault in the sensor or wiring shall cause automatic operation to cease. 2.6 ACTIVATION AND SAFETY A. Provide controls in accordance with ANSI/BHMA standard for condition of exposure and for long-term, maintenance-free operation under normal traffic load. Only safety systems (sensors) that have been tested and approved should be used in conjunction with manufacturer systems and products. B. Monitored Combination Motion/Presence Sensors: Self-contained units; consisting of both motion and presence sensors in a single housing; adjustable to provide detection field sizes and functions required by ANSI/BHMA A156.10. 1. Motion Sensor: K-band-frequency, doppler effect radar. Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-7 a. Provide capability for switching between bidirectional and unidirectional detection. b. For one-way-traffic entrances, sensor on egress side shall not be active when doors are fully closed. 2. Presence Sensor(s): Active infrared sensor shall provide two over lapping zones that provide presence detection in the threshold while the door is in the open position. C. Activation Device: D. Safety beams are not acceptable. 2.7 HARDWARE A. General: Provide manufacturers standard hardware as required for proper door operation. B. Break away hardware are integral parts of the door design and are supplied by the manufacturer to comply with applicable codes. 1. ESA 300T shall be provided with a limit arm on all break away panels to prohibit doors from opening past 90 degrees. C. Locking Hardware: 1. Deadbolts: Laminated-steel hook, mortise type, BHMA A156.5, Grade 1. 2. Two-Point Locking for Sliding Doors: Mechanism in stile of active door leaf that automatically extends second lock-bolt into overhead carrier assembly. a. Thumb turn Interior key exterior. [Keyed both sides] Lock indicators if required by code. D. Automatic Locking for Sliding Door: Electrically controlled device mounted in header that automatically locks door against sliding when in closed position. Use battery back up to insure enhanced level of security. 1. Include concealed, vertical-rod exit devices, UL 305, with latching into to overhead carrier assembly and released by [Surface Mounted full-width panic bar] [Flush Mounted panic bar] and that prevent emergency breakaway doors from swinging and that permit emergency egress. E. Threshold: 1. Sliding Door Threshold: Manufacturer’s standard threshold members and bottom-guide track system, with a 3/8”diameter pin in a polyethylene covered slot. 2.6 HARDWARE A. Hardware: Provide all necessary hardware for the automatic door package, including thresholds and floor or side guides. B. Automatic Locking for Sliding Door: Electrically controlled device mounted in header that automatically locks door against sliding when in closed position. Use battery back up to insure enhanced level of security. Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-8 C. Automatic Locking for Sliding Door: Electrically controlled device mounted in header that automatically locks door against sliding when in closed position. Use battery back up to insure enhanced level of security. D. Energy-wise sealing at exterior doors, including: 1. Heavy-duty dual weather stripping on lock stile of sliding door. 2. Heavy-duty single weather stripping on all other door and panel stiles. 3. Adjustable nylon brush weather stripping sweeps on the bottom of all SX sliding doors and any SO panels. 4. Energy-wise switch that allows door opening to be reduced on bi-parting sliders only. E. Sliding doors sliding on inside of swing out sidelites or sliding door shal be full breakway: 1. Security and Security Locks: Security locks shall be provided on sliding doors to positively latch sliding doors to sidelites when sliding doors are in closed position. Locks shall be equal to Adams Rite Security Lock MS1853A505. Sliding doors shall have lock with thumb turn release on interior of sliding door to conform to N.F.P.A. #101. 2. Floor Guides: Sliding doors shall slide in floor guides in the sidelite area. 3. Emergency Egress: Swing out exterior sidelites shall be provided to allow the sliding door to swing out 90 deg. from any position in its cycle to comply with N.F.P.A. #101. 4. Sliding doors and swing out exterior sidelites shall have limit arms to limit door or sidelite to 90 deg. of opening to prevent damage to door, sidelite or pivot assembly. F. Sliding doors sliding on outside of interior fixed sidelites or filler tubes with or without swing out exterior sidelites: 1. Security and Fixed Interior Sidelite: The interior sidelite shall be fixed so that when doors are in closed position and locked the automatic door package is secure. Sliding doors shall have lock with thumb turn release on interior of sliding door to conform to N.F.P.A. #101. 2. Side Guides: Sliding doors shall slide in side guides in the sidelite area using roller bearing side guide pivot assemblies. 3. Emergency Egress: Sliding door shall slide on the exterior and shall swing out 90 deg. from any position in its cycle to comply with N.F.P.A. #101. 4. Sliding doors and swing out exterior sidelites shall have limit arms to limit door or sidelite to 90 deg. of opening to prevent damage to door, sidelite or pivot assembly. 2.72.8 ELECTRICAL A. 120 VAC, 60 Hz, 5 Amp service B. Battery Backup Concealed in the door header case and capable of full operation including sensor capabilities for 200 cycles. Handel Architects, LLP Statler Hotel Porte Cochere Renovation Ithaca, New York Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS SLIDING AUTOMATIC DOORS March 18, 2021 084229-9 PART 3 EXECUTION 3.1 INSPECTION A. Examine the areas and conditions where the automatic door assembly is to be installed and correct any conditions detrimental to the proper and timely completion of the work. Do not proceed with the work until unsatisfactory conditions have been corrected. 3.2 INSTALLATION A. Comply with the manufacturer's specifications and recommendations. B. Set units plumb, level and true to line, without warp or rack of frame or door. Anchor securely in place. Separate aluminum and other corrodible metal surfaces from sources of corrosion or electrolytic action at points of contact with other materials. C. Set sill members in a bed of sealant or with joint fillers or gaskets as indicated to provide weathertight construction. D. Install complete door operator system in accordance with manufacturer's instructions, including controls and control wiring. E. Set tracks, header assemblies, operating brackets, rails and guides level and true to location, with adequate anchorage for permanent support. 3.3 ADJUST AND CLEAN A. After repeated operation of completed installation equivalent to 3 days use by normal traffic (100 to 300 cycles), readjust door operator and controls for optimum operating condition and safety. Lubricate operating equipment and clean exposed surfaces. B. Clean metal surfaces promptly after installation. Remove excess glazing and sealant compounds, dirt and other substances. C. Institute protective measures and other precautions required to assure that automatic entrance assembly will be without damage or deterioration, other than normal weathering, at time of substantial completion. END OF SECTION Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 1 SECTION 321313 CEMENT CONCRETE PAVEMENT PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. B. Examine all Drawings and all other Sections of the Specifications for requirements therein affecting the Work of this Section. C. Coordinate work with that of all other trades affecting or affected by work of the Section. Cooperate with such trades to assure steady progress of all work under the Contract. 1.2 SUMMARY A. Section includes: 1. Exterior cement concrete pavement for walkways. 2. Sand blasted finish. B. Related Sections include the following: 1. Division 31 Section “Earthwork” for subgrade preparation, grading, and base course. 1.3 DEFINITIONS A. Cementitious Materials: Portland cement alone or in combination with one or more of blended hydraulic cement, expansive hydraulic cement, fly ash and other pozzolans, ground granulated blast-furnace slag, and silica fume. 1.4 SUBMITTALS A. Product Data: For each type of manufactured material and product indicated. B. Design Mixes: For each concrete pavement mix. Submit proposed concrete design mix together with name and location of batching plant at least 28 days prior to the start of concrete work. Include alternate mix designs (subject to review by Landscape Architect) when characteristics of materials, project conditions, weather, test results, or other circumstances warrant adjustments. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 2 1. Indicate amounts of water to be withheld for later addition at Project site (generally all water shall be added to transit mixer at batch plant). C. Shop drawings: Submit shop drawings of proposed concrete pavement pattern and layout including expansion joint locations. D. Material Test Reports: From a qualified testing agency indicating and interpreting test results for compliance of the following with requirements indicated, based on comprehensive testing of current materials: E. Material Certificates: Signed by manufacturers certifying that each of the following materials complies with requirements: 1. Cementitious materials and aggregates. a. Provide brand and manufacturer’s name b. Provide a test performed within the previous month for Alkali-Silica Reaction in aggregates. 2. Form materials and form-release agents. 3. Fiber reinforcement. 4. Steel reinforcement and reinforcement accessories. 5. Admixtures. 6. Sealing compounds. 7. Applied finish materials. 8. Adhesives and epoxies. 9. Joint fillers. 10. Joint-filler strips. 11. Repair materials. 12. ADA detectable warning surface. 1.5 QUALITY ASSURANCE A. Installer Qualifications: An experienced installer who has completed pavement work similar in material, design, and extent to that indicated for this Project and whose work has resulted in construction with a record of successful in-service performance. B. Manufacturer Qualifications: Manufacturer of ready-mixed concrete products complying with ASTM C 94 requirements for production facilities and equipment. 1. Manufacturer must be certified according to the National Ready Mix Concrete Association’s Plant Certification Program. C. Testing Agency Qualifications: An independent testing agency, acceptable to authorities having jurisdiction, qualified according to ASTM C 1077 and ASTM E 329 to conduct the testing indicated, as documented according to ASTM E 548. 1. Personnel conducting field tests shall be qualified as ACI Concrete Field Testing Technician, Grade 1, according to ACI CP-1 or an equivalent certification program. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 3 D. Source Limitations: Obtain each type or class of cementitious material of the same brand from the same manufacturer’s plant and each aggregate from one source, and each admixture from the same manufacturer. E. Welding: Qualify procedures and personnel according to AWS D1.4, “Structural Welding Code-Reinforcing Steel.” F. ACI Publications: Comply with the following, unless more stringent provisions are indicated: 1. ACI 301, “Specification for Structural Concrete.” 2. ACI 117, “Specifications for Tolerances for Concrete Construction and Materials.” G. Concrete Testing Service: Owner to engage a qualified independent testing agency to perform material evaluation tests and to design concrete mixes. H. Pre-installation Conference: Conduct conference at Project site to include Owner, Landscape Architect, General Contractor and Concrete Subcontractor. 1. Before submitting design mixes, review concrete mix design and examine procedures for ensuring quality of concrete materials. Require representatives of each entity directly concerned with cast-in-place are to attend, including the following: a. Contractor’s superintendent. b. Independent testing agency responsible for concrete design mixes. c. Ready-mix concrete producer. d. Concrete subcontractor. H. A mandatory meeting will be held in advance of commencing concrete placement on all University Capital Projects, or as determined by Facilities Engineering. The meeting shall include representatives from the architect or engineer, contractors, material suppliers, owner’s testing agency, Civil Section of Facilities Engineering, and University project management team. The purpose of the meeting will be to discuss concrete procedures and mitigating risks to the project. Furthermore, the design team shall identify critical concrete components of the structure and critical service conditions. Collectively the attendees will establish and coordinate procedures to best address these items. Key points would include mitigating weather conditions including high evaporability, proper curing procedures, minimizing shrinkage cracking, mix design, cement paste content, aggregate gradation, placement and finishing techniques, protecting base course prior to slab on grade placement, flatness/levelness criteria, construction joints, vapor barriers, list of critical items for inspection, water control, communication, and key concrete tolerances. 2.1. Layout of all walkways shall be reviewed to ensure alignments as demonstrated on Contract Documents. 3.2. Scoring patterns and layout shall be reviewed prior to execution. I. Fiber reinforcement manufacturer shall provide representative for first placement (pre- pour, on-site, or at ready-mix plant) as required. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 4 1.6 TEST PLACEMENT SECTION: CONCRETE WALKS AND DRIVES A. Contractor shall prepare a test placement at minimum equal to 10 linear foot of sidewalk at the design width. The purpose of this test placement is to become familiar with the materials, the consistency, admixtures, fibers and other reinforcing, etc. in addition to the finishing requirements which may include consolidating, floating, broom finish, etc. 1. The Test Placement may be included as part of the finished work at the Approval of the Owner’s Representative. 2. Subsequent placements shall be staggered such that the test section can be placed and finished to meet the Owner’s requirements. Any placement prior to acceptance of the text section may be required to be removed and replaced at the Contractor’s expense. 3. Removal of test sections not approved for incorporation into the final work shall be the responsibility of the Contractor. B. Mockups: Template-Sandblasted Concrete. Cast mockups of 2’ x 3’ sections of template-sandblasted concrete pavement to demonstrate typical surface finish, texture, and standard of workmanship. 1. Test panels shall be prepared for the specified finishes using a test stencil with the same characteristics as the main stencil. The Contractor shall modify abrasive materials, gradation, or application methods in order to achieve the specified finish. 2. Mockups to display both a light broom finish and one of the following template- sandblasted finishes. 3. Quantity: a. One (1) mockup with a rectangular 6-inch light broom finish border around a brush sandblasted finish. b. One (1) mockup with a rectangular 6-inch light broom finish border around a light sandblasted finish c. One (1) mockup with a rectangular 6-inch light broom finish border around a medium sandblasted finish. 4. Build mockups for selection only as directed by the Landscape Architect and University Representative. 5. Notify Landscape Architect seven days in advance of dates and times when mockups will be constructed. 6. Obtain Landscape Architect's approval of mockups before starting construction. a. Mockups may be repeated up to five (5) times to demonstrate and refine finish, texture, and standard of workmanship. 7. Maintain approved mockups during construction in an undisturbed condition as a standard for judging the completed pavement. 8. Demolish and remove approved mockups from the site when directed by Architect. 1.7 DELIVERY STORAGE AND HANDLING A. Deliver, store and handle steel reinforcement to prevent bending and damage. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 5 1.8 PROJECT CONDITIONS A. Traffic Control: Maintain access for vehicular and pedestrian traffic as required for other construction activities and access to the building. PART 2 - PRODUCTS 2.1 STEEL REINFORCEMENT A. Galvanized Welded Wire Reinforcement: ASTM A1064 and ASTM A641, fabricated from as-drawn steel wire into flat sheets. B. Epoxy-Coated Reinforcement Bars: ASTM A 775; with ASTM A 615, Grade 60, bars. 2.1 FIBER REINFORCEMENT A. Synthetic Fiber: Macro-synthetic fibers shall be manufactured specifically for the reinforcement of concrete and be in accordance with ASTM 1116, Class III. Fibers shall provide temperature and shrinkage reinforcement, provide moderate benefits to reduce cracking, and increase toughness of concrete. B. Fibers shall be grey color, virgin polypropylene/co-polymer blend, 2” minimum length, and designed for broom finished concrete and be designed to take the place of traditional 6 x 6, W 2.9 W2.9 mesh. Use at minimum 4 pounds / cubic yard. Micro-synthetic and cellulose fibers shall not be permitted. Fiber reinforcement manufacturer shall provide representative for first placement (pre-pour, on-site, or at ready-mix plant) as required. 1. Available Products: a. Forta-Ferro by Forta, Grove City, PA, (800) 245-0306, www.forta-ferro.com b. ICF M Macro Plus, by ICF Concrete Additives, Warren, NJ (908) 293-8280, www.icfconcreteaddiitves.com c. Strux by Grace Construction Products, Cambridge, MA, (877)423-6491, www.gcpat.com d. Tuf-Strand by Euclid Chemical Company, Cleveland, OH, (800) 321-7628, www.euclidchemical.com e. Approved equivalent. C. Supplier shall adjust mix at plant to account for changes in slump after addition of fibers, possibly requiring need for water reducers or other admixture to assure workability on the jobsite. Required Water Cement Ratio shall not be changed. 2.2 REINFORCEMENT ACCESSORIES A. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening reinforcement bars, welded wire fabric, and dowels in place. Manufacture bar supports according to CRSI’s “Manual of Standard Practice” from steel wire, plastic, or Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 6 precast concrete or fiber-reinforced concrete of greater compressive strength than concrete, and as follows: 1. Equip wire bar supports with sand plates or horizontal runners where base material will not support chair legs. B. Epoxy Repair Coating: Liquid, two-part, epoxy repair coating; compatible with epoxy coating on reinforcement and complying with ASTM A 775/A 775M. 2.3 CONCRETE MATERIALS A. General: Use the same brand and type of cementitious material from the same manufacturer throughout the Project. B. Portland Cement: ASTM C 150, Type I or II. 1. Fly Ash: ASTM C 618, Class F or C. C. Normal Weight Aggregate: ASTM C 33, uniformly graded, from a single source, as follows: 1. Class: Severe weathering region, but not less than 3S. 2. Nominal Maximum Aggregate Size: 1 inch (38mm) Refer to design mix. 3. Combined Aggregate Gradation: Well-graded from coarsest to finest with not more that 18 percent and not less than 10 percent retained on an individual sieve, except that less than 8 percent may be retained on sieves finer than No. 5 (0.3mm). 4. Do not use fine or coarse aggregates containing substances that cause spalling. D. Water: ASTM C 94. 2.4 ADMIXTURES A. Chemical Admixtures: Provide admixtures certified by manufacturer to be compatible with other admixtures and that will not contribute water-soluble chloride ions exceeding those permitted in hardened concrete. Do not use calcium chloride or admixtures containing calcium chloride. Refer to design mixes. B. Air-Entraining Admixture: ASTM C 260. C. High-Range, Water-Reducing Admixture: ASTM C 494, Type F. D. Water-Reducing and Retarding Admixture: ASTM C 494, Type A. 2.5 CURING MATERIALS A. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf, weighing approximately 9 oz./sq. yd. (305 g/sq. m) dry. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 7 B.A. Moisture-Retaining Cover: ASTM C 171, or white burlap-polyethylene sheet. C.B. Water: Potable. D.C. Evaporation Retarder: Waterborne, monomolecular film forming, manufactured for application to fresh concrete. 1. Products: Subject to compliance with requirements, provide one of the following: a. Cimfilm; Axim Concrete Technologies. b. Finishing Aid Concentrate; Burke Group, LLC (The). c. Spray-Film; ChemMasters. d. Aquafilm; Conspec Marketing & Manufacturing Co., Inc. e. Sure Film; Dayton Superior Corporation. f. Eucobar; Euclid Chemical Co. g. Vapor Aid; Kaufman Products, Inc. h. Lambco Skin; Lambert Corporation. i. E-Con; L&M Construction Chemicals, Inc. j. Confilm; Master Builders, Inc. k. Waterhold; Metalcrete Industries. l. Rich Film; Richmond Screw Anchor Co. m. SikaFilm; Sika Corporation. n. Finishing Aid; Symons Corporation. E.D. Other moisture loss control – for prevention of moisture loss prior to the primary method of curing: 1. “The Bean” - a soybean oil-based sealer/water repellant reduces surface color markings from plastic sheeting, enhances strength and durability, but does not reduce porosity. F.E. Curing Compound: NOT PERMITTED. 2.6 JOINT SEALANT A. Type SL Silicone Sealant for Concrete and Asphalt: Single-component, low-modulus, neutral-curing, self-leveling silicone sealant complying with ASTM D 5893 for Type SL. 1. Available Products: a. Crafco Inc.; RoadSaver Silicone SL. b. Dow Corning Corporation; 890-SL. 2.7 JOINT-SEALANT BACKER MATERIALS A. General: Provide joint-sealant backer materials that are nonstaining; are compatible with joint substrates, sealants, primers, and other joint fillers; and are approved for applications indicated by joint-sealant manufacturer based on field experience and laboratory testing. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 8 B. Round Backer Rods for Cold- and Hot-Applied Sealants: ASTM D 5249, Type 1, of diameter and density required to control sealant depth and prevent bottom-side adhesion of sealant. 2.8 RELATED MATERIALS A. Expansion- and Isolation-Joint-Filler Strips: ASTM D 1751, asphalt-saturated cellulosic fiber. B. Dowel alignment system: 1. Products a. Speed Load PSD1/2x9LT, dowel sleeve in sizes for ½” x 18" dowel bar; by Greenstreak Inc, 800-325-9504, or approved equal. C. Clear, Waterborne, Membrane-Forming Sealing Compound: ASTM 1315, Type 1, Class A. 1. Products: Subject to compliance with requirements, provide one of the following: a. V-Seal 102 Winter Guard Penetrating Sealer b. Approved equivalent. 2.9 CONCRETE MIXES A. Prepare design mixes, proportioned according to ACI 211.1 and ACI 301, for each type and strength of normal-weight concrete determined by either laboratory trial mixes or field experience. B. Use a qualified independent testing agency for preparing and reporting proposed mix designs for the trial batch method. C. Mix Design: W.F. Saunders & Son, Inc. (Tel. 315-469-3217) or approved equivalent. Mix ID: LS51/705 (no water reducer mix) 1. Proportion mixes to provide concrete with the following properties: a. Compressive Strength (28 Days): 5000 psi (27.6 MPa). b. ESSROC Cement Co. Low Alkali Type I/II Portland Cement: 564 #/CY. c. RMS Gravel Inc., Freeville NYSDOT Concrete Sand: 11800 #/CY d. Marcellus NYSDOT Limestone : #1’s 3/4" (1645 #/CY) e. ESSROC Cement Co. Ground Granulated Blast-Furnace Slag: 141 #/CY f. Air Entrained: 6% +/- 1.5%. g. MasterAir 100 BASF 0.5 oz h. Water-Cement Ration Lbs / Lb: 0.41. i. Curing: Moist cure for 7 days minimum with burlene or approved equivalent j. **Air entrainment dosage to be adjusted for field conditions** D. Cementitious Materials: Limit percentage, by weight, of cementitious materials other than portland cement according to ACI 301 requirements for concrete exposed to deicing chemicals. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 9 E. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by weight of cement. F. Admixtures: Use admixtures according to manufacturer's written instructions. 1. Use water reducing admixture or high-range water-reducing admixture (superplasticizer) in concrete, as required, for placement and workability. 2. Use water-reducing and retarding admixture when required by high temperatures, low humidity, or other adverse placement conditions. G. Synthetic Fiber: Uniformly disperse in concrete mix at manufacturer's recommended rate, but not less than 4.0 lb/cu. yd. 2.10 FABRICATING REINFORCEMENT A. Fabricate steel reinforcement according to CRSI's "Manual of Standard Practice." 2.11 CONCRETE MIXING A. Ready-Mixed Concrete: Comply with requirements and with ASTM C 94. Furnish batch ticket information to concrete testing representative. 1. When air temperature is between 85 deg F (30 deg C) and 90 deg F (32 deg C), reduce mixing and delivery time from 1-1/2 hours to 75 minutes; when air temperature is above 90 deg F (32 deg C), reduce mixing and delivery time to 60 minutes. 2.12 ADA DETECTABLE WARNING SURFACE A. ADA Detectable Warning Surface: Cast Iron Detectable Warning plate with a non-slip texture on the travel surface. Material used to provide visual warning shall be an integral part of the detectable warning surface. Visual contrast to meet the existing ADAAG A4.2.9.2. 1. Detectable Warning Plate Model R-4984 by Neenah Foundry, 2121 Brooks Avenue, Neenah, WE 54956, (800) 558-5075, www.nfco.com PART 3 - EXECUTION 3.1 PREPARATION A. Proof-roll prepared base surface to check for unstable areas and verify need for additional compaction. Proceed with pavement only after nonconforming conditions have been corrected and subgrade is ready to receive pavement. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 10 B. Remove loose material from compacted base surface immediately before placing concrete. B.C. Place bond breaker at interface with granite curbing that abuts asphalt roadways. 3.2 EDGE FORMS AND SCREED CONSTRUCTION A. Set, brace, and secure edge forms, bulkheads, and intermediate screed guides for pavement to required lines, grades, and elevations. Install forms to allow continuous progress of work and so forms can remain in place at least 24 hours after concrete placement. B. Clean forms after each use and coat with form release agent to ensure separation from concrete without damage. 3.3 FORMWORK A. Design, erect, shore, brace, and maintain formwork, according to ACI 301, to support vertical, lateral, static, and dynamic loads, and construction loads that might be applied, until structure can support such loads. B. Construct formwork so concrete members and structures are of size, shape, alignment, elevation, and position indicated, within tolerance limits of ACI 117. C. Limit concrete surface irregularities, designated by ACI 347R as abrupt or gradual, as follows: 1. Class A, 1/8 inch (3mm). D. Construct forms tight enough to prevent loss of concrete mortar. E. Fabricate forms for easy removal without hammering or prying against concrete surfaces. Provide crush or wrecking plates where stripping may damage cast concrete surfaces. Provide top forms for inclined surfaces steeper than 1.5 horizontal to 1 vertical. 1. Install keyways, reglets, recesses, and the like, for easy removal. 2. Do not use rust-stained steel form-facing material. F. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required elevations and slopes in finished concrete surfaces. Provide and secure units to support screed strips; use strike-off templates or compacting-type screeds. G. Provide temporary openings for cleanouts and inspection ports where interior of formwork is inaccessible. Close openings with panels tightly fitted to forms and securely braced to prevent loss on concrete mortar. Locate temporary openings in forms at inconspicuous locations. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 11 H. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and bulkheads required in the Work. Determine sizes and locations from trades providing such items. I. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt, and other debris just before placing concrete. J. Retighten forms and bracing before placing concrete, as required, to prevent mortar leaks and maintain proper alignment. K. Coat contact surfaces of forms with form-release agent, according to manufacturer’s written instructions, before placing reinforcement. 3.4 REMOVING AND REUSING FORMS A. General: Formwork that does not support weight of concrete may be removed after cumulatively curing at not less than 50 deg F (10 deg C) for 24 hours after placing concrete, if concrete is hard enough to not be damaged by form-removal operations and curing and protection operations are maintained. B. Leave formwork that supports weight of concrete in place until concrete has achieved at least 70 percent of its 28-day design compressive strength. 1. Determine compressive strength of in-place concrete by testing representative field or laboratory cure test specimens according to ACI 301. 2. Remove forms only if shores have been arranged to permit removal of forms without loosening or disturbing shores. C. Clean and repair surfaces of forms to be reused in the Work. Split, frayed, delaminated, or otherwise damaged form-facing material will not be acceptable for exposed surfaces. Apply new form-release agent. D. When forms are reused, clean surfaces, remove fins and laitance, and tighten to close joints. Align and secure joints to avoid offsets. Do not use patched forms for exposed concrete surfaces unless approved by Landscape Architect. 3.5 STEEL REINFORCEMENT A. General: Comply with CRSI’s “Manual of Standard Practice” for fabricating reinforcement and with recommendations in CRSI’s “Placing Reinforcing Bars” for placing and supporting reinforcement. 1. Apply epoxy repair coating to uncoated or damaged surfaces of epoxy-coated reinforcement. B. Clean reinforcement of loose rust and mill scale, earth, ice, or other bond-reducing materials. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 12 C. Accurately position, support, and secure reinforcement against displacement. Locate and support reinforcement with bar supports to maintain minimum concrete cover. Do not tack weld crossing reinforcing bars. 1. Shop or field weld reinforcement according to AWS D1.4, where indicated. D. Set wire ties with ends directed into concrete, not toward exposed concrete surfaces. E. Install fabricated bar mats in lengths as long as practicable. Handle units to keep them flat and free of distortions. Straighten bends, kinks, and other irregularities, or replace units as required before placement. Set mats for a minimum 2-inch (50-mm) overlap to adjacent mats. E.F. Welded wire reinforcement shall be supported with engineered supports (chairs) such that the fabric stays in the top third of the slab, maintains proper cover, and does not deform under the weight of any workers, traversing equipment, or embedded objects such as heating coils and tubing. 3.6 JOINTS A. General: Construct construction, isolation, and contraction joints and tool edgings true to line with faces perpendicular to surface plane of concrete. Construct transverse joints at right angles to centerline, unless otherwise indicated. 1. When joining existing pavement, place transverse joints to align with previously placed joints, unless otherwise indicated. B. Construction Joints: Install so strength and appearance of concrete is not impaired, at locations indicated or approved by Landscape Architect. Refer to drawings for details. Set construction joints at side and end terminations of pavement and at locations where pavement operations are stopped for more than one-half hour, unless pavement terminates at isolation joints. 1. Install epoxy coated dowel bars and plastic dowel sleeves at joints. 2. Continue reinforcement across construction joints, unless otherwise indicated. Do not continue reinforcement through sides of pavement strips, unless otherwise indicated. 3. Use a bonding agent at locations where fresh concrete is placed against hardened or partially hardened concrete surfaces. C. Contraction Joints in Slabs-on-Grade: Form weakened-plane contraction joints, sectioning concrete into areas as indicated. Construct contraction joints for a depth equal to at least one-fourth of concrete thickness as follows: 1. Sawed Joints: Form contraction joints with power saws equipped with shatterproof abrasive or diamond-rimmed blades. Cut 1/8-inch- (3-mm-) wide joints into concrete when cutting action will not tear, abrade, or otherwise damage surface and before developing random contraction cracks, no fewer than 7 days. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 13 D. Isolation Joints in Slabs-on-Grade: After removing formwork, install joint-filler strips at slab junctions with vertical surfaces, such as column pedestals, foundation walls, grade beams, and other locations, as indicated. 1. Locate expansion joints at intervals of 30 feet, unless otherwise indicated. 2. Extend joint-filler strips full width and depth of joint, terminating flush with finished concrete surface, unless otherwise indicated. 3. Terminate full-width joint-filler strips not less than ½ inch (13 mm) or more than 1 inch (25 mm) below finished concrete surface where joint sealants are indicated. 4. Install joint-filler strips in lengths as long as practicable. Where more than one length is required, lace or clip sections together. E. Doweled Joints: Install dowel bars and support assemblies at joints where indicated. 3.7 CONCRETE PLACEMENT FOR WALKS A. Inspection: Before placing concrete, inspect and complete formwork installation, reinforcement steel, and items to be embedded or cast in. Notify other trades to permit installation of their work. B. Remove snow, ice, or frost from subbase surface and reinforcement before placing concrete. Do not place concrete on frozen surfaces. C. Moisten subbase to provide a uniform dampened condition at the time concrete is placed. Do not place concrete around manholes or other structures until they are at the required finish elevation and alignment. D. Comply with requirements and with recommendations in ACI 304R for measuring, mixing, transporting, and placing concrete. E. Do not add water to concrete during delivery, at Project site, or during placement. F. Deposit and spread concrete in a continuous operation between transverse joints. Do not push or drag concrete into place or use vibrators to move concrete into place. G. Consolidate concrete by mechanical vibrating equipment supplemented by hand- spading, rodding, or tamping. Use equipment and procedures to consolidate concrete according to recommendations in ACI 309R. H. Screed pavement surfaces with a straightedge and strike off. Commence initial floating using bull floats or darbies to form an open textured and uniform surface plane before excess moisture or bleed water appears on the surface. Do not further disturb concrete surfaces before beginning finishing operations or spreading dry-shake surface treatments. I. Cold-Weather Placement: Comply with ACI 306.1 and as follows. Protect concrete work from physical damage or reduced strength that could be caused by frost, freezing actions, or low temperatures. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 14 1. When air temperature has fallen to or is expected to fall below 40 deg F (4.4 deg C), uniformly heat water and aggregates before mixing to obtain a concrete mixture temperature of not less than 50 deg F (10 deg C) and not more than 80 deg F (27 deg C) at point of placement. 2. Do not use frozen materials or materials containing ice or snow. 3. Do not use calcium chloride, salt, or other materials containing antifreeze agents or chemical accelerators, unless otherwise specified and approved in mix designs. J. Hot-Weather Placement: Place concrete according to recommendations in ACI 305R and as follows when hot-weather conditions exist: 1. Cool ingredients before mixing to maintain concrete temperature at time of placement below 90 deg F (32 deg C). Chilled mixing water or chopped ice may be used to control temperature, provided water equivalent of ice is calculated to total amount of mixing water. Using liquid nitrogen to cool concrete is Contractor’s option. 2. Cover reinforcement steel with water-soaked burlap so steel temperature will not exceed ambient air temperature immediately before embedding in concrete. 3. Fog-spray forms, reinforcement steel, and subgrade just before placing concrete. Keep subgrade moisture uniform without standing water, soft spots, or dry areas. 3.8 CONCRETE FINISHING FOR WALKS A. General: Wetting of concrete surfaces during screeding, initial floating, or finishing operations is prohibited. B. Float Finish: Begin the second floating operation when bleed-water sheen has disappeared and the concrete surface has stiffened sufficiently to permit operations. Float surface with power-driven floats, or by hand floating if area is small or inaccessible to power units. Finish surfaces to true planes. Cut down high spots, and fill low spots. Refloat surface immediately to uniform granular texture. 1. Broom finishes: Apply nonslip, light and medium broom finishes to exterior concrete walks where shown on plans. Immediately after float finishing, slightly roughen concrete surface by brooming with fiber-bristle broom, perpendicular to main traffic route. Coordinate required final finish with Landscape Architect prior to application. C. Template-Sandblast Finish: In locations as noted on plans, provide sandblasted finish after concrete has cured and in pattern indicated on drawings. Final finish to match accepted / selected mockup. 1. Blasting Operations and Requirements: a. Apply sandblasted finish to exposed concrete surfaces where indicated. b. The method of application shall be dry abrasive blasting in coordination with the stencil manufacturer. c. Equip the sandblasting unit with a recovery head or other similar vacuum equipment to remove blasting medium and control dust. d. Perform sand blasting at least 72 hours after placement of concrete. Coordinate with formwork construction, concrete placement schedule, and Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 15 formwork removal to ensure that surfaces to be blast finished are blasted at the same age for uniform results. e. Determine type of nozzle, nozzle pressure, and blasting techniques required to match mockups. f. Abrasive blast corners and edge of patterns carefully, using back-up boards, to maintain uniform corner or edge line. 2. Depth of Cut: Use an abrasive grit of proper type and gradation to expose aggregate and surrounding matrix surface to match mockups as follows: a. Brush Sand Blast Finish: Remove cement matrix to expose face of fine aggregate; no reveal. b. Light Sand Blast Finish: Expose fine aggregate with occasional exposure of coarse aggregate; maximum of 1/16” reveal. c. Medium Sand Blast Finish: Generally expose coarse aggregate; 3/16” max reveal. 3. Surface continuity: Perform sand blast finishing in as continuous an operation as possible, utilizing the same work crew to maintain continuity of finish on each surface or area of work. 4. Protection and repair: a. Protect adjacent materials and finishes from dust, dirt, and other surface or physical damage during abrasive blast finishing operations. Provide protection as required and remove from site at completion of the work. b. Repair or replace other work damaged by finishing operations. 5. Clean-up: Maintain control of concrete chips, dust, and debris in each area of the work. Clean up and remove such material at the completion of each day of operation. Prevent migration of airborne materials by use of tarpaulins, wind breaks, and similar containing devices. 3.9 CONCRETE PROTECTION AND CURING A. General: Protect freshly placed concrete from premature drying and excessive cold or hot temperatures. Comply with ACI 306.1 for cold-weather protection and follow recommendations in ACI 305R for hot-weather protection during curing. B. All curing supplies shall be on project site prior to commencement of concrete placement. This shall include identification of water supply, and all curing materials. C. Unformed Surfaces: Begin curing immediately after finishing concrete. Cure unformed surfaces, including slabs and other surfaces. D. Commence curing activity as soon as concrete has set to a state where it cannot be easily marred. Conditions may require application of an evaporation retarder to keep surface from drying out during set time. Curing objective shall be to provide constant water supply for concrete hydration through means and methods of the contractor. This shall include a source of clean water available at all times. Avoid concentrated watering that may erode the fresh concrete. If using hydrant water, flush any discolored water prior to hooking up to soaker hoses or sprinkler/mister. Water can be turned off at times during cure as long as it remains wet. Wet cure for 7 days and have personnel available Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 16 at all times during that period to attend to curing issues that may arise. If curing has to be cut short, due to circumstances and as directed by the University, apply specified cure and seal product on moist concrete to continue curing process for remaining time. Contractor shall submit detailed curing plan prior to planned placement. E. Cure concrete according to ACI 308.1, by the following method: 1. Moisture Curing: Keep surfaces continuously moist for not less than seven days with the following materials: a. Water. b. Absorptive cover, water saturated, and kept continuously wet. Cover concrete surfaces and edges with 12-inch (300-mm) lap over adjacent absorptive covers. Minimize cover contact with concrete to prevent staining. 2. Curing Compound: NOT PERMITTED 3.10 SEALER A. Exterior Sealer: Apply two (2) coats of specified sealer to exterior concrete slabs, walks, landings, steps, walls, ramps and curbs according to manufacturer’s directions. Apply uniformly in a continuous operation by power spray or roller according to manufacturer's written instructions. Recoat areas subjected to heavy rainfall within three hours after initial application. Repeat process 24 hours later and apply a second coat. Maintain continuity of coating and repair damage during curing period. If 7 day curing period is not feasible, the VSeal 102 product can be applied to wet or moist concrete in accordance to manufacturer’s recommendations. 3.11 INSTALLATION OF JOINT SEALANTS A. General: Comply with joint-sealant manufacturer's written installation instructions for products and applications indicated, unless more stringent requirements apply. B. Sealant Installation Standard: Comply with recommendations in ASTM C 1193 for use of joint sealants as applicable to materials, applications, and conditions indicated. C. Install backer materials of type indicated to support sealants during application and at position required to produce cross-sectional shapes and depths of installed sealants relative to joint widths that allow optimum sealant movement capability. 1. Do not leave gaps between ends of backer materials. 2. Do not stretch, twist, puncture, or tear backer materials. 3. Remove absorbent backer materials that have become wet before sealant application and replace them with dry materials. D. Install sealants using proven techniques that comply with the following and at the same time backings are installed: 1. Place sealants so they directly contact and fully wet joint substrates. 2. Completely fill recesses provided for each joint configuration. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 17 3. Produce uniform, cross-sectional shapes and depths relative to joint widths that allow optimum sealant movement capability. E. Tooling of Nonsag Sealants: Immediately after sealant application and before skinning or curing begins, tool sealants according to requirements specified below to form smooth, uniform beads of configuration indicated; to eliminate air pockets; and to ensure contact and adhesion of sealant with sides of joint. 1. Remove excess sealants from surfaces adjacent to joint. 2. Use tooling agents that are approved in writing by joint-sealant manufacturer and that do not discolor sealants or adjacent surfaces. F. Provide joint configuration to comply with joint-sealant manufacturer's written instructions, unless otherwise indicated. G. Provide recessed joint configuration for silicone sealants of recess depth and at locations indicated. 3.12 CONCRETE SURFACE REPAIRS A. Defective Concrete: Repair and patch defective areas when approved by Landscape Architect. Remove and replace concrete that cannot be repaired and patched to Landscape Architect's approval. B. Repairing Formed Surfaces: Surface defects include color and texture irregularities, cracks, spalls, air bubbles, honeycombs, rock pockets, fins and other projections on the surface, and stains and other discolorations that cannot be removed by cleaning. 1. Immediately after form removal, cut out honeycombs, rock pockets, and voids more than ½ inch (13 mm) in any dimension in solid concrete, but not less than 1 inch (25 mm) in depth. Make edges of cuts perpendicular to concrete surface. Clean, dampen with water, and brush-coat holes and voids with bonding agent. Fill and compact with patching mortar before bonding agent has dried. Fill form- tie voids with patching mortar or cone plugs secured in place with bonding agent. 2. Repair defects on surfaces exposed to view by blending white portland cement and standard portland cement so that, when dry, patching mortar will match surrounding color. Patch a test area at inconspicuous locations to verify mixture and color match before proceeding with patching. Compact mortar in place and strike off slightly higher than surrounding surface. 3. Repair defects on concealed formed surfaces that affect concrete's durability and structural performance as determined by Landscape Architect. C. Perform structural repairs of concrete, subject to Landscape Architect's approval, using epoxy adhesive and patching mortar. D. Repair materials and installation not specified above may be used, subject to Landscape Architect's approval Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 18 3.13 PAVEMENT TOLERANCES A. Comply with tolerances of ACI 117 and as follows: 1. Elevation: 1/4 inch (6 mm). 2. Thickness: Plus 3/8 inch (9 mm), minus 1/4 inch (6 mm). 3. Surface: Gap below 10-foot-long, unleveled straightedge not to exceed 1/4 inch (6 mm). 4. Joint Spacing: 3 inches (75 mm). 5. Contraction Joint Depth: Plus 1/4 inch (6 mm), no minus. 6. Joint Width: Plus 1/8 inch (3 mm), no minus. 3.14 FIELD QUALITY CONTROL A. Testing Agency: Owner will engage a qualified independent testing and inspection agency to sample materials, perform tests, and submit test reports during concrete placement according to requirements specified in this Article. B. Testing Services: Testing of composite samples of fresh concrete obtained according to ASTM C172 shall be performed according to the following requirements: 1. Testing Frequency: Obtain at least one composite sample for each 100 cu. yd. (76 cu. m) or fraction thereof of each concrete mixture placed each day. a. When frequency of testing will provide fewer than five compressive-strength tests for each concrete mixture, testing shall be conducted from at least five randomly selected batches or from each batch if fewer than five are used. 2. Slump: ASTM C 143/C 143M; one test at point of placement for each composite sample, but not less than one test for each day's pour of each concrete mixture. Perform additional tests when concrete consistency appears to change. SLUMP TEST IS ONLY FOR CONSISTENCY, NOT FOR DETERMINATION OF ACCEPTABLE WATER CONTENT. 3. Air Content: ASTM C 231, pressure method, for normal weight concrete; ASTM C173, volumetric method, for structural lightweight concrete; one test for each composite sample, but not less than one test for each day’s pour of each type of air-entrained concrete. 4. Concrete Temperature: ASTM C 1064; one test hourly when air temperature is 40 deg F (4.4 deg C) and below and when 80 deg F (27 deg C) and above, and one test for each set of compressive-strength specimens. 5. Unit Weight: ASTM C567, fresh unit weight of structural lightweight concrete; one test for each composite sample, but not less than one test for each day’s pour of each concrete mix. 6. Compression Test Specimens: ASTM C 31/C 31M; one set of five standard cylinders for each compressive-strength test, unless otherwise indicated. Cylinders shall be molded and stored for laboratory-cured test specimens unless field-cured test specimens are required. 7. Compressive-Strength Tests: ASTM C 39; a. Test two field-cured specimens at 7 days and two at 28 days. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 19 b. A compressive strength test shall average compressive strength from two specimens obtained from the same composite sample and tested at age indicated. 8. When strength of field-cured cylinders is less than 85 percent of companion laboratory-cured cylinders, current operations shall be evaluated and corrective procedures shall be provided for protecting and curing in-place concrete. 9. Strength level of concrete will be considered satisfactory if averages of sets of three consecutive compressive-strength test results equal or exceed specified compressive strength and no individual compressive-strength test result falls below specified compressive strength by more than 500 psi (3.4 MPa). C. Test results shall be reported in writing to Landscape Architect, concrete manufacturer, and Contractor within 48 hours of testing. Reports of compressive-strength tests shall contain Project identification name and number, date of concrete placement, name of concrete testing agency, concrete type and class, location of concrete batch in pavement, design compressive strength at 28 days, concrete mix proportions and materials, compressive breaking strength, and type of break for both 7- and 28-day tests. D. Nondestructive testing: Impact hammer, sonoscope, or other nondestructive device may be permitted by Landscape Architect but will not be used as sole basis for approval or rejection of concrete. E. Additional Tests: At Contractor’s expense, testing agency shall make additional tests of the concrete when test results indicate slump, air entrainment, concrete strengths, or other requirements have not been met, as directed by Landscape Architect. Testing agency may conduct tests to determine adequacy of concrete by cored cylinders complying with ASTM C 42, or by other methods as directed by Landscape Architect. 3.15 CLEANING A. Clean off excess sealants or sealant smears adjacent to joints as the Work progresses by methods and with cleaning materials approved by manufacturers of joint sealants and of products in which joints occur. 3.16 REPAIRS AND PROTECTION A. Remove and replace concrete pavement that is broken, damaged, or defective, or does not meet requirements in this Section. B. Drill test cores where directed by Landscape Architect when necessary to determine magnitude of cracks or defective areas. Fill drilled core holes in satisfactory pavement areas with portland cement concrete bonded to pavement with epoxy adhesive. C. Protect concrete from damage. Exclude traffic from pavement for at least 14 days after placement. When construction traffic is permitted, maintain pavement as clean as possible by removing surface stains and spillage of materials as they occur. Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 Trowbridge Wolf Michaels Landscape Architects Cornell Statler Issuance: Addendum 01 - 04/09/2021 CEMENT CONCRETE PAVEMENT 321313 - 20 D. Maintain concrete pavement free of stains, discoloration, dirt, and other foreign material. Sweep concrete pavement not more than two days before date scheduled for Substantial Completion inspections. E. Protect joint sealants during and after curing period from contact with contaminating substances and from damage resulting from construction operations or other causes so sealants are without deterioration or damage at time of Substantial Completion. If, despite such protection, damage or deterioration occurs, cut out and remove damaged or deteriorated joint sealants immediately and replace with joint sealant so installations with repaired areas are indistinguishable from the original work. END OF SECTION 321313 Revised per Addendum No. 1 CONSTRUCTION DOCUMENTS March 18, 2021 New York Office Eckersley O’Callaghan & Partners LLC, 26 Broadway, Suite 1306, New York, NY 10004 +1 646 756 4731 eocengineers.com Canopy Engineering Review, The Statler Hotel, Cornell University, Ithaca, NY 14850 CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 Project Number: 221025 Report Issue Date: 07 April 2021 Report Issue Status For Information Prepared by: PK Checked by: YU Contents 1 Project Description 2 2 General Performance Criteria 2 2.1 Relevant Codes & Criteria 2 2.1.1 Structural Design Criteria 2 2.1.1.1 Dead Loads (DL) 2 2.1.1.2 Wind Loads (WL) 2 2.1.1.3 Snow Loads (SL) 6 2.1.1.4 Seismic Loads (EQ) 7 2.1.1.5 Load Combinations, 7 2.1.1.6 Canopy Deflection Criteria 7 2.2 Material Properties 7 2.2.1 Glass Design Parameters 8 2.2.1.1 Allowable stresses, ASTM E1300 8 2.2.1.2 Glass load duration factors, ASTM E-1300 8 2.2.1.3 Minimum Glass Thickness, ASTM E1300 8 2.2.1.4 Interlayer Properties 8 2.2.1.5 Frit Reduction Factor 9 2.2.2 Schedule of Materials & Properties 10 3 Main Canopy System Design 10 3.1 General Layout 10 3.2 Glazing Attachment 12 3.3 Glass & Framing Assembly Check 14 4 Entry Canopy System Design 20 4.1 General Layout 20 4.2 Glass & Framing Assembly Check 20 5 Precedent Projects 24 H H 0 38912 ENWFO YEOTRA KTS LIRCEEENNSIE GD N EP LROAFNOEISS KT. HPIALIL IH LP04/07/2021 CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 2 of 27 1 Project Description Eckersley O’Callaghan & Ptrs, LLC has been engaged By Handel Architects, LLP to review the canopy glazing design and engineering relating to the custom steel framed and glass canopy located at the Statler Hotel at Cornell University, Ithaca, NY. Calculations have been performed to the standards of New York State Building Code 2010. This report addresses structural design of the glass and hardware components only. Determination of the primary structure and main canopy structure is assumed by others and is excluded. 2 General Performance Criteria 2.1 Relevant Codes & Criteria The following codes and references have been used for the façade design: General Design Criteria: o New York State Building Code, 2020 o ASCE 7-16 (Minimum Design Loads for Buildings and Other Structures) • Steel Design: AISC Steel Construction Manual, 15th Edition • Stainless Steel Design: AISC Design Guide 27, Structural Stainless Steel • Aluminum Design: The Aluminum Design Manual, The Aluminum Association, 2015 • Glass Design: ASTM E1300-12, Standard Practice for Determining Load Resistance of Glass in Buildings • Project Specifications and Drawings 2.1.1 Structural Design Criteria 2.1.1.1 Dead Loads (DL) Dead Loads are based on member self-weights using the following densities: Concrete 150 lbs / ft3 Stainless Steel 500 lbs / ft3 Steel 490 lbs / ft3 Aluminum 170 lbs / ft3 Glass 156 lbs / ft3 2.1.1.2 Wind Loads (WL) For the purposes of determining the glazing wind loads, the canopy is conservatively considered as an open building with an unobstructed free flow below, in accordance with ASCE7-16 27.3.2. CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 3 of 27 Basic Wind speed = 116mph Building Category = III (Revised per FM Global) Directionality factor, Kd = 0.85 Exposure category C (Revised per FM Global) Topographic Factor, Kzt = 1.0 Building Enclosure Open Canopy width normal to wind = 64.5’ Canopy length normal to parallel to wind = 27’ Canopy ht = 17.5’ Min. edge distance, amin = 0.04x27 or 3’ = 3’ Edge distance, a = the lesser of (0.1x27, 0.4x16) or amin = 3’ Tributary area = 13’ x 4’ = 52ft2 Net pressure coeff., CN= +1.2/-1.1 Velocity Pressure Coeff., Kh = 0.875 Velocity pressure, qh = 25.7psf Glazing Panel Wind Load (Ultimate) Zone 1 / 2 / 3 = +30.9 / -28.3psf For local element loads (Ultimate): Force coefficient, CF = 2.0 Local element wind load = 51.4psf Element force to 12” HSS = 51.4lbs/ft Element force to 30” spine beam = 129lbs/ft Element force to concrete pier (80” tapered to 42”) = 343 reducing to 180lbs/ft Glazing Panel Wind Load (ASD) Zone 1 / 2 / 3 = +18.6 / -17.0psf For local element loads (ASD): Local element wind load = 30.9psf Element force to 12” HSS = 30.9lbs/ft Element force to 30” spine beam = 78lbs/ft Element force to concrete pier (80” tapered to 42”) = 206 reducing to 108lbs/ft CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 4 of 27 Wind Loads for the main building entrance are also considered. Basic Wind speed = 116mph Building Category = III (Revised per FM Global) Directionality factor, Kd = 0.85 Exposure category C (Revised per FM Global) Topographic Factor, Kzt = 1.0 Building Enclosure Enclosed Main building plan dimensions = 260’ x 135’ Main building mean roof height = 93’ Edge distance, a = the lesser of (0.1x135, 3’) = 13.5’ Tributary area = 12’ x 4.75’ = 57ft2 Velocity Pressure Coeff., Kz @ 9’ (top of entrance) = 0.85 Velocity Pressure Coeff., Kz @ 17.5’ (top of canopy) = 0.875 Velocity Pressure Coeff., Kh = 1.25 Velocity pressure, qh = 36.5psf Internal pressure coeff., GCpi = +/-0.18 External pressure coeff., GCpe = +0.8/-0.83/-1.54 Entrance is located within Zone 4 Entrance Components & Cladding Wind load (ultimate) = +27.2/-37.1psf Entrance Components & Cladding Wind load (ASD) = +16.4/-22.3psf The Entrance Sliding Door System should have a minimum rating of 22.3psf (ASD) Downdraft (Ultimate) to canopy (Zone 4 wind pressure) = 27.2psf Downdraft (ASD) to canopy (Zone 4 wind pressure) = 16.3psf CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 5 of 27 CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 6 of 27 2.1.1.3 Snow Loads (SL) Ground snow load = 40psf Snow Load Importance factor, Is = 1.1 (Revised Per FM Global) Flat roof snow load, pf = 44.4psf Drift snow load = 43.6psf triangular load applied over 9.08’ For unbalanced loading the roof is considered as a gable roof with an eaves to hip distance of less than 20’. Roof slope = 1/8” on 12” (0.6deg) Unbalanced snow (leeward side) = I x pg = 1.1 x 40 = 44psf CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 7 of 27 2.1.1.4 Seismic Loads (EQ) Ss = 0.119 S1 = 0.045 Seismic Design Category = B - EXEMPT 2.1.1.5 Load Combinations, The following load combinations are used in the allowable stress design of the facade elements: LC1: D + SL balanced + drift LC2: D + SL unbalanced LC3: D + 0.6WL LC4: D +0.75(0.6WL + SL balanced+drift) LC5: D +0.75(0.6WL + SL unbalanced) LC6: 0.6D – 0.6WL 2.1.1.6 Canopy Deflection Criteria Deflection limits perpendicular to glazed panel under design loading conditions shall be as follows: o Metal members supporting glass: Span <= 13’-6 L/175 or 3/4” Span > 13.5ft L/240 + 1/4” o Centre or unsupported edge of glass (relative) L/100 <= 1" (Span is defined as the distance between the centreline anchor points of the members. For cantilevers, span is defined as two times the distance between anchor centreline and end of cantilever.) 2.2 Material Properties Density lbs/cu. ft E-modulus ksi Poisson’s Ratio Shear modulus ksi Aluminum, 6063-T6 170 10100 0.33 3751 Glass 160 10150 0.22 4280 Steel A36 490 29000 0.3 11603 Stainless Steel 316 500 28000 0.27 11024 CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 8 of 27 2.2.1 Glass Design Parameters 2.2.1.1 Allowable stresses, ASTM E1300 Glass Type 3-Sec Loads Annealed, AN 3380 2511 Heat Strengthened, HS 6750 5015 Fully Tempered, FT 13500 10030 Probability of breakage, Pb 8 in 1000 1 in 1000 ASTM E1300 Allowable 3 Second Load Surface Stresses (psi): Panels working in 2-way plate bending action Glass Type 3-Sec Loads Annealed, AN 2900 2155 Heat Strengthened, HS 5300 3938 Fully Tempered, FT 10600 7876 Probability of breakage, Pb 8 in 1000 1 in 1000 ASTM E1300 Allowable Edge Stresses (psi): Glass fins and beams, polished edges hole stresses 2.2.1.2 Glass load duration factors, ASTM E-1300 Time Seconds Condition AN HS FT 3s 3 Wind Load 1.00 1.00 1.00 10s 10 1.08 1.04 1.03 1 min 60 Handrail Load 1.20 1.10 1.07 10 min 600 1.39 1.18 1.12 60 min 3600 Live Load 1.56 1.25 1.16 12h 43200 1.82 1.35 1.22 24h 86400 1.89 1.38 1.24 1 week 604800 2.13 1.47 1.29 1 month 2592000 Snow Load 2.33 1.54 1.33 1 year 31536000 2.78 1.66 1.41 10 years 315360000 Self-Weight 3.23 1.79 1.48 ASTM E1300 Table X6.1 Inverse Load Duration Factors Loads of varying duration are multiplied by the respective Load Duration Factors to convert loads of varying duration to 3s loads, as per ASTM E 1300, which are then compared to the 3s design stresses, specified by and derived from ASTM E 1300. 2.2.1.3 Minimum Glass Thickness, ASTM E1300 Minimum glazing thicknesses used 2.2.1.4 Interlayer Properties It is recommended that SentryGlass Plus (SGP) Interlayers are used due to the exposed edge condition. Typical PVB interlayers should not be used in this condition. For semi-composite behaviour of laminated glass the following properties are used for calculation, which are conservatively based on a load duration of 1 month (snow) and a temperature of 68degF temperature, which is conservative for a snow loading condition on an unheated open structure. CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 9 of 27 2.2.1.5 Frit Reduction Factor Whilst there is much debate in the industry about whether frit reduces strength – or for that matter increases strength – there is no real consensus on this topic. US codes (ASTM E1300, NYC Building Code) explicitly mention sand blasted glass as having a 50% strength reduction factor but ASTM E1300 excludes glass with surface or edge treatments. Conservatively and to avoid contentious debate, these calculations adopt a 35% strength reduction for fritting on HS surface stress and a 40% strength reduction for fritting on FT surface stress. No strength reduction factor is applied for edge stress since the frit is limited to the surface with the polished edge chamfers delineating between edge and surface. Extract from NYCBC on Sand Blasted Glass Extract from ASTM E1300 Extract from ASTM E2751 CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 10 of 27 2.2.2 Schedule of Materials & Properties Glass: Façade / Skylight HS / FT Aluminum: extrusions 6063-T5/T6, 6061-T6 Aluminum: sheet 3003-H14 Steelwork components: brackets Grade A36 Steelwork components: framing Grade A992 / A572-50 / A36 Stainless steel Components: 304 (Interior), 316 (Exterior) Structural Sealants DC983/995 shop, DC795 field Weather Sealants DC791 Gaskets: solid Silicone / Santoprene, S.H. 75+/-5 Gaskets: hollow Silicone / Santoprene, S.H. 60+/-5 Setting blocks Silicone / EPDM / Neoprene, S.H. 85+/-5 Side blocks Silicone / EPDM / Neoprene, S.H. 55+/-5 Friction reducing pads Nylon 1010 or PA66 or Teflon Fasteners: Stainless steel screws and bolts Alloy groups 1, 2 & 3, CW (A4-70) Fasteners: Carbon steel SAE Gr5 / A325 (8.8) 3 Main Canopy System Design 3.1 General Layout The canopy system is comprised of a built up HSS spine beam from which tapered WT outriggers cantilever on each side from the glass panels are supported via a structural silicone linear edge support. 3 sides of the panels are supported with the outer leading edge unsupported. Vertical loads are transferred via glazing setting blocks to the outrigger beams, which in turn are supported by the spine. The spine beam is support at one end via a concrete pier. At the other end an HSS12x6 hanger tube drops down from a W18 support beam. Lateral loads are resisted by the spine beam spanning between the concrete pier and the hanger beam, both of which are able to cantilever from their supports. CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 11 of 27 Model indicating pressure, suction and local element wind loads Model indicating balanced, unbalanced and drift snow loads CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 12 of 27 3.2 Glazing Attachment Glazing can be supported on the canopy framing in a multitude of ways. Generally categorized as follows: • Field applied structural silicone (wet glazed) • “Veneer” glazing adapter with pressure plate • Semi-unitized shop bonded glazing cassettes mechanically fastened with toggle clips Field applied structural silicone used in conjunction with intermittent tapered self-locking setting blocks, is likely the simplest methodology of glazing, utilizing the least amount of parts. To avoid compatibility issues with the structural silicone, it is recommended that a thin gage anodized aluminum plate is screwed to the top of the WT profile, onto which the setting blocks and silicone can be applied. Structural silicone has a proven long-term performance and comes with a 20 year structural adhesion warranty. The field application of the taped setting blocks and silicone allows steel tolerances to be easily accommodated and the structural bond between the steel and the glass prevents differential movement of the canopy framing. Indicative Section of Field Applied Wet Glazed Detail Veneer Systems are offered by numerous façade manufacturers such as YKK, Schuco, Raico and utilize a steel or aluminum glazing receptor which is welded or screwed onto the steel onto which glazing gaskets are applied. The glazing receptor also incorporates a screw chase, allowing a standard pressure cap to be applied to secure the glass. This option has the benefit of minimizing field silicone work and allows for a simple maintenance and replacement strategy. This option does however require a pressure cap that can act as a dam for water runoff and complicates cleaning and maintenance. is however less accommodating of tolerances and relies on closer coordination between the steel and glazing contractor. CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 13 of 27 Another option for the glazing attachment is to use a semi-unitized approach, where glazing cassettes are shop bonded to the edges of the glass. This has the benefit of minimizing field silicone work, whilst also achieving the flush butt jointed upper glazing surface. CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 14 of 27 3.3 Glass & Framing Assembly Check Glazing is recommended as type HS (Heat Strengthened) to limit the potential for Nickel Sulphide inclusions (spontaneous breakage), reduce the need for heat soak testing, and to limit rollerwave distortion. Heat Strengthened glass also has the considerable benefit of a failure mechanism (cracking) that retains a large proportion of its residual strength even after failure. Conversely type FT (fully tempered) tends to shatter at failure resulting in a total loss of strength for the affected ply. Fully tempered glass is also subject to spontaneous breakage and should be heat soak tested to mitigate this issue. It should be noted that the frit reduction has been applied to design allowable stresses, though in reality the frit reduction may not apply if the frit is embedded within the laminate, ie is not located on the worst case stress surface. To assess the glazing performance, a Finite Element Model of the glass and silicone alone is initially produced. The panels are subjected to the Snow (balanced, unbalanced and drift) loads as well as pressure and suction wind loads, and combinations of these loadcases per ASCE7-16. Max. deflection under D + SL (balanced + drift) = 0.137” = L/350 < L/100 < 1” – OK Max. deflection under D + SL (unbalanced) = 0.128” = L/375 < L/100 < 1” – OK Max. deflection under D + 0.6W (pressure) = 0.07” = L/685 < L/100 < 1” – OK Max. deflection under D + 0.75 {SL (balanced + drift) + 0.6WL (pressure)} = 0.142” = L/338 < L/100 < 1” – OK Max. deflection under D + 0.75 {SL (unbalanced) + 0.6WL (pressure)} = 0.135” = L/356 < L/100 < 1” – OK Max. deflection under 0.6D + 0.6W (suction) = 0.03” = L/1600 < L/100 < 1” – OK GLAZING (2x5/16” HS WITH 0.06” SGP) IS ADEQUATE FOR DEFLECTION Glazing stresses are verified utilizing a model that includes the outriggers, spine beam, conc pier and hanger beam to ensure that secondary stresses induced by the support deflection are considered. CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 15 of 27 Consider glazing panels: Max. stress under D + SL (balanced + drift) = 1,610psi < 1,670psi (HS, edge, 1 month, POB 1/1000) – OK Max. stress under D + SL (unbalanced) = 1,518psi < 1,670psi (HS, edge, 1 month, POB 1/1000) – OK Max. stress under D + 0.6W (pressure) = 785psi < 2,560psi (HS, edge, 3s, POB 1/1000) – OK Max. stress under D + 0.75{SL(bal.+drift)+0.6WL(press.)} = 1,670psi < 2,560psi (HS, edge, 3s, POB 1/1000) – OK Max. stress under D + 0.75{SL(unbal)+0.6WL(press)} = 1,599psi < 2,560psi (HS, edge, 3s, POB 1/1000) – OK Max. stress under 0.6D + 0.6W (suction) = 347psi < 2,560psi (HS, edge, 3s, POB 1/1000) – OK Consider Canopy framing deflections: Max. compound deflection under Dead Load = 0.66” = L/927 < L/600 – OK (may consider precamber) Max. compound deflection under D + SL (balanced + drift) = 1.72” = L/356 < L/240 – OK Max. compound deflection under D + SL (unbalanced) = 2.78” = L/220 ~ L/240 – OK Max. compound deflection under D + 0.6W (pressure) = 1.19” = L/514 < L/240 – OK Max. compound deflection under D + 0.75 {SL (unbalanced) + 0.6WL (pressure)} = 2.56” = L/239 < L/240 – OK Max. compound deflection under 0.6D + 0.6W (suction) = 0.22” = L/2781 < L/240 – OK CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 16 of 27 Check framing stresses: Under Envelope Case, Max. stress = 20.61ksi < 50 / 1.67 = 30ksi – OK Check spine beam: Max. Axial = 37.6k Max. Shear = 48.3k Max. major axis bending = 6403k.in Max. minor axis bending = 435k.in Torque = 1,790k.in CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 17 of 27 Utility ratio = 0.59 – OK Check hanger: Max. Axial = 57.5k Max. Shear = 4.5k Max. major axis bending = 596k.in Max. minor axis bending = 280k.in Torque = 35k.in CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 18 of 27 Utility ratio = 0.67 – OK Check outriggers: SWt = 41.5lbs/ft, DL = 8.5psf SL = 44.4psf balanced + 43.6 / 2 = 66.2psf WL = 0.6 x 30.9 = 18.6psf Critical load combination = D + S = 117psf Tributary width = 4’, Line load = 465lbs/ft Mmax = 0.465 x 132 / 2 = 470k.in Utility ratio = 1.0 – OK CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 19 of 27 Check silicone: elements are provided 2” o.c. Max. tension to silicone element = 9.1lbs Max. shear = 6.1lbs Try ½” silicone bite: Silicone element affective area = 2 x 0.5 = 1s.in Tension stress = 9.1psi < 20psi - OK Shear stress = 6.1psi < 20psi – OK Interaction: (9.1/20)2 + (6.1/20)2 = 0.30 < 1.0 - OK ADOPT ½” STRUCTURAL SILICONE BITE EACH EDGE OF UNIT, DC795 OR DC121 CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 20 of 27 4 Entry Canopy System Design 4.1 General Layout The entry canopy system is comprised of a built up inverted tapered outrigger T-sections with 3 side supported glass panels supported on the T-section flange. At the building face, angle beams support both the gutter as well as the back edge of the glass. Vertical loads are transferred via glazing setting blocks to the outrigger beams, which in turn are supported directly on the building structure. Model indicating snow, drift, pressure and suction wind loads 4.2 Glass & Framing Assembly Check Glazing is recommended as type HS (Heat Strengthened) to limit the potential for Nickel Sulphide inclusions (spontaneous breakage), reduce the need for heat soak testing, and to limit rollerwave distortion. Heat Strengthened glass also has the considerable benefit of a failure mechanism (cracking) that retains a large proportion of its residual strength even after failure. Conversely type FT (fully tempered) tends to shatter at failure resulting in a total loss of strength for the affected ply. Fully tempered glass is also subject to spontaneous breakage and should be heat soak tested to mitigate this issue. It should be noted that the frit reduction has been applied to design allowable stresses, though in reality the frit reduction may not apply if the frit is embedded within the laminate, ie is not located on the worst case stress surface. To assess the glazing performance, a Finite Element Model of the framing, glass and silicone produced. The panels are subjected to the Snow (balanced, and drift) loads as well as pressure and suction wind loads, and combinations of these loadcases per ASCE7-16. CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 21 of 27 Max. deflection under D + SL (balanced + drift) = 0.427” = 2L/243 < 2L/175 < 1” – OK Max. deflection under D + 0.6W (pressure) = 0.182 = 2L/571 < 2L/175 < 1” – OK Max. deflection under D + 0.75 {SL (balanced + drift) + 0.6WL (pressure)} = 0.415” = 2L/250 < 2L/175 < 1” – OK Max. deflection under 0.6D + 0.6W (suction) = 0.08” = 2L/1284 < 2L/175 < 1” – OK GLAZING (2x1/2” HS WITH 0.06” SGP) IS ADEQUATE FOR DEFLECTION Consider glazing panels: Max. stress under D + SL (balanced + drift) = 1,766psi ~ 1,670psi (HS, edge, 1 month, POB 1/1000) – OK (within 5%) Max. stress under D + 0.6W (pressure) = 719psi < 2,560psi (HS, edge, 3s, POB 1/1000) – OK Max. stress under D + 0.75{SL(bal.+drift)+0.6WL(press.)} = 1,699psi < 2,560psi (HS, edge, 3s, POB 1/1000) – OK Max. stress under 0.6D + 0.6W (suction) = 323psi < 2,560psi (HS, edge, 3s, POB 1/1000) – OK CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 22 of 27 Consider Canopy framing deflections: Max. compound deflection under Dead Load = 0.66” = L/927 < L/600 – OK (may consider precamber) Max. compound deflection under D + SL (balanced + drift) = 1.72” = L/356 < L/240 – OK Max. compound deflection under D + SL (unbalanced) = 2.78” = L/220 ~ L/240 – OK Max. compound deflection under D + 0.6W (pressure) = 1.19” = L/514 < L/240 – OK Max. compound deflection under D + 0.75 {SL (unbalanced) + 0.6WL (pressure)} = 2.56” = L/239 < L/240 – OK Max. compound deflection under 0.6D + 0.6W (suction) = 0.22” = L/2781 < L/240 – OK Check framing stresses: Under Envelope Case, Max. stress = 22.1ksi < 50 / 1.67 = 30ksi – OK CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 23 of 27 Check outriggers: Max. Shear = 2.5k Max. major axis bending = 65k.in Max. minor axis bending = 6.6k.in Torque = 0.5k.in Utility ratio = 0.89 – OK ADOPT T-SECTION: 5” DEEP TAPERED TO 1.25” DEEP x 3” WIDE FLANGE x ½” PLATE, GRADE A36 CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 24 of 27 Check silicone: elements are provided 1” o.c. Max. tension to silicone element = 8.1lbs Max. shear = 0.2lbs Try ½” silicone bite: Silicone element affective area = 1 x 0.5 = 0.5s.in Tension stress = 16.2psi < 20psi - OK Shear stress = 0.4psi < 20psi – OK Interaction: (16.2/20)2 + (0.4/20)2 = 0.66 < 1.0 - OK ADOPT ½” STRUCTURAL SILICONE BITE EACH EDGE OF UNIT, DC795 OR DC121 5 Precedent Projects A short selection of projects by EOC utilizing solely structural silicone to secure overhead glass panels in place Apple Stanford (CA) glass roof – overhead panels are support via only structural silicone CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 25 of 27 Apple Palo Alto (CA) glass roof – overhead panels are support via only structural silicone Apple Santa Monica (CA) glass roof – overhead panels are support via only structural silicone CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 26 of 27 University Club (NY) glass canopy – overhead panels are support via only structural silicone 111 Sth Main (UT) – skylight panels are support via only structural silicone CANOPY ENGINEERING SUBMITTAL – BASIS OF DESIGN Issue 2 - For Information 07 April 2021 27 of 27 Trinity Church (NY) glass canopy – overhead panels are support via only structural silicone St Patrick’s Cathedral Lad Chapel (NY) glass vestibule – overhead panels are support via only structural silicone End of document PROJECT: Statler Hotel Porte Cochere Renovation Date: April 9, 2021RFI Form RFI/Page/ Response Dwg./Spec./Rep.Section/Design Team Index Number Paragraph/Topic RFI Response 1 S-100 Foundation Piles Please provide specification for the foundation drilled piles. See Addendum No. 1, Item 20. 2 A-305 Source of Egress Door #103 Detail 2/A305 is noted as "by Inlet Glass of Ithaca". Last we knew Inlet Glass was non-union and it is our understanding that Statler Hotel is on the Endowed side and all participants must be Union. The Glazing work is claimed by Painters, so glazing should be union. See Addendum No. 1, Item 16. Vendor has been omitted. 3 A-801 Straight-Sawn Mahogany Detail 7 & 8/A801, does the note for "straight-sawn" mahogany mean Flat-Sawn / Plane Sawn? See Addendum No. 1, Item 17. 4 S-100, S-402 Displacement Piles Fndtn Plan 1/S100: who pays for the pile design being "confirmed by the geotechnical consultant"?Detail 1/S402: please provide contract spec and details on the displacement piles; the information contained within the Geotech report is just a recommendation.Detail 3/S402: please define and size the rebar dowels between the piles and pile cap (with the plate bar). See Addendum No. 1, Item 20. 5 Specification Section 051200 Structural Steel code compliance Section 051200-1.6-A-1: why are we to comply with New York City Building Code when the project is in Ithaca? Our local subs may not be familiar with NYC codes. See Addendum No. 1, Item3. Only need to comply with New York State building code / IBC. No need to comply with NYC building code. 6 Specification Section 071416 Cold Fluid Applied Waterproofing Section 071416-1.6-F: we may NOT subcontract all or a portion of this work without prior notification and written approval from the owner?This is typically specialty work that does get subcontracted; can we get the permission required to subcontract this ahead of time? See Addendum No. 1, Item 4. 7 Specification Section 075550 Cold Fluid Applied Conventional Roof Section 075550-1.6-F: (same issue as waterproofing) This cannot be subcontracted to specialty subs without prior notification and written approval. Can we get that required permission ahead of time now, to save time later? This again is specialty work that is typically subcontracted. See Addendum No. 1, Item 5. 8 Section 084433 Sloped Glazed Assemblies & Mock-Ups Section 084433-1.1-B-1 references section 014339 "Mock-Ups"; that mock-up section is not found in the spec book. Part 1.8 further requests that a mock-up be built, we assume on site. Where is this to be built? How big should the mock-up be? Can it be part of the final installed work? See Addendum No. 1, Item 8. No mockup is required. 9 A-301 Div-10 Signage Section 101400 Signage, Part 2.1 Lettering is noted as "TBD"; should the signage then be covered by a lump- sum allowance? The drawings indicate some type of "painted SS" lettering, but we need to know size, type/style, and anchorage. No signage allowance has been included. Refer to drawing A-301 for the recessed SS sigange specs, size and location. 10 Side Entance Door #103 There is no specification for the swinging glazed aluminum entrance door #103, other than it is noted as "by Inlet of Ithaca". Is this door Furnished & Installed by the Owner via Inlet Glass, and therefore is NOT part of our work, other than creating the opening? See RFI Item 2 response above. Provide CRL wide stile entrance doors to match existing doors. 11 A-401 Alternate No. 2 Add for Windows above Main Entrance Alternate #2 for adding replacement of windows above entry doors: please provide a window or fixed storefront specification for this work. See Addendum No. 1, Items 2 & 12. Alternate #2 has been removed from scope. The intent is for the new enclosure to align with the existing windows above as shown on Detail 1 on Drawing A-401. RFI/Page/ Response Dwg./Spec./Rep.Section/Design Team Index Number Paragraph/Topic RFI Response 12 Section 084433 Sloped Glazing Assemblies Allowance Section 084433-1.2-A Allowances: section states Source Quality Control and Field Quality Control testing is part of testing and inspecting allowance. Please clarify - is this an Owner carried allowance? Are we to carry an allowance? In the amount of what? No. This is a Contractor carried allowance for field testing (field hose test, structural silicone pull test, etc) 13 BOX link Pre-Bid Meeting Presentation When & where will the pre-bid meeting presentation (powerpoint) package with pictures be made available to bidders? See Addendum No. 1, Item 2.