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HomeMy WebLinkAbout14060.BidSet Specification.02015Chi Phi Fraternity Phase 2 January, 2015 Interior Finishes Restoration SELECTIVE STRUCTURE Ryan Biggs | Clark Davis 024119-1 DEMOLITION SECTION 024119- SELECTIVE STRUCTURE DEMOLITION PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Demolition and removal of selected portions of building or structure. 2. Salvage of existing items to be reused or recycled. B. Related Requirements: 1. Section 011100 "Summary of the Work" for restrictions on the use of the premises, Owner-occupancy requirements, and phasing requirements. 2. Section 017329 "Cutting, Patching, and Repairing" for cutting and patching procedures. 1.3 DEFINITIONS A. Remove: Detach items from existing construction and legally dispose of them off-site unless indicated to be removed and salvaged or removed and reinstalled. B. Remove and Reinstall: Detach items from existing construction, prepare for reuse, and reinstall where indicated. C. Existing to Remain: Existing items of construction that are not to be permanently removed and that are not otherwise indicated to be removed, removed and salvaged, or removed and reinstalled. 1.4 MATERIALS OWNERSHIP A. Unless otherwise indicated, demolition waste becomes property of Contractor. B. Historic items, relics, antiques, and similar objects including, but not limited to, cornerstones and their contents, commemorative plaques and tablets, and other items of interest or value to Owner that may be uncovered during demolition remain the property of Owner. 1. Carefully salvage in a manner to prevent damage and promptly return to Owner. SELECTIVE STRUCTURE Ryan Biggs | Clark Davis 024119-2 DEMOLITION 1.5 PREINSTALLATION MEETINGS A. Predemolition Conference: Conduct conference at Project site. 1. Inspect and discuss condition of construction to be selectively demolished. 2. Review structural load limitations of existing structure. 3. Review and finalize selective demolition schedule and verify availability of materials, demolition personnel, equipment, and facilities needed to make progress and avoid delays. 4. Review requirements of work performed by other trades that rely on substrates exposed by selective demolition operations. 5. Review areas where existing construction is to remain and requires protection. 1.6 INFORMATIONAL SUBMITTALS A. Qualification Data: For refrigerant recovery technician. B. Proposed Protection Measures: Submit report, including drawings, that indicates the measures proposed for protecting individuals and property for dust control and, for noise control. Indicate proposed locations and construction of barriers. C. Schedule of Selective Demolition Activities: Indicate the following: 1. Detailed sequence of selective demolition and removal work, with starting and ending dates for each activity. Ensure Owner's building manager's and other tenants' on-site operations are uninterrupted. 2. Interruption of utility services. Indicate how long utility services will be interrupted. 3. Coordination for shutoff, capping, and continuation of utility services. 4. Use of stairs. 5. Coordination of Owner's continuing occupancy of portions of existing building and of Owner's partial occupancy of completed Work. D. Inventory: Submit a list of items to be removed and salvaged and deliver to Owner prior to start of demolition. E. Predemolition Photographs or Video: Submit before Work begins. F. Warranties: Documentation indicated that existing warranties are still in effect after completion of selective demolition. 1.7 CLOSEOUT SUBMITTALS A. Inventory: Submit a list of items that have been removed and salvaged. B. Landfill Records: Indicate receipt and acceptance of hazardous wastes by a landfill facility licensed to accept hazardous wastes. SELECTIVE STRUCTURE Ryan Biggs | Clark Davis 024119-3 DEMOLITION 1.8 FIELD CONDITIONS A. Owner will occupy portions of building immediately adjacent to selective demolition area. Conduct selective demolition so Owner's operations will not be disrupted. B. Conditions existing at time of inspection for bidding purpose will be maintained by Owner as far as practical. 1. Before selective demolition, Owner will remove the following items: a. Movable furnishings. C. Notify Architect of discrepancies between existing conditions and Drawings before proceeding with selective demolition. D. Hazardous Materials: It is not expected that hazardous materials will be encountered in the Work. 1. Hazardous materials will be removed by Owner before start of the Work. 2. If suspected hazardous materials are encountered, do not disturb; immediately notify Architect and Owner. Hazardous materials will be removed by Owner under a separate contract. E. Storage or sale of removed items or materials on-site is not permitted. F. Utility Service: Maintain existing utilities indicated to remain in service and protect them against damage during selective demolition operations. 1. Maintain fire-protection facilities in service during selective demolition operations. PART 2 - PRODUCTS 2.1 PEFORMANCE REQUIREMENTS A. Regulatory Requirements: Comply with governing EPA notification regulations before beginning selective demolition. Comply with hauling and disposal regulations of authorities having jurisdiction. B. Standards: Comply with ANSI/ASSE A10.6 and NFPA 241. PART 3 - EXECUTION 3.1 EXAMINATION A. Verify that utilities have been disconnected and capped before starting selective demolition operations. SELECTIVE STRUCTURE Ryan Biggs | Clark Davis 024119-4 DEMOLITION B. Review record documents of existing construction provided by Owner. Owner does not guarantee that existing conditions are same as those indicated in record documents. C. Survey existing conditions and correlate with requirements indicated to determine extent of selective demolition required. D. When unanticipated mechanical, electrical, or structural elements that conflict with intended function or design are encountered, investigate and measure the nature and extent of conflict. Promptly submit a written report to Architect. E. Survey of Existing Conditions: Record existing conditions by use of measured drawings, preconstruction photographs or preconstruction videotapes and templates. 1. Comply with requirements specified in Section 013233 "Photographs." 2. Inventory and record the condition of items to be removed and salvaged. Provide photographs or video of conditions that might be misconstrued as damage caused by salvage operations. 3. Before selective demolition or removal of existing building elements that will be reproduced or duplicated in final Work, make permanent record of measurements, materials, and construction details required to make exact reproduction. 3.2 UTILITY SERVICES AND MECHANICAL/ELECTRICAL SYSTEMS A. Existing Services/Systems to Remain: Maintain services/systems indicated to remain and protect them against damage. 1. Comply with requirements for existing services/systems interruptions specified in Section 011000 "Summary of the Work." B. Existing Services/Systems to Be Removed, Relocated, or Abandoned: Locate, identify, disconnect, and seal or cap off indicated utility services and mechanical/electrical systems serving areas to be selectively demolished. 1. Owner will arrange to shut off indicated services/systems when requested by Contractor. 2. Arrange to shut off indicated utilities with utility companies. 3. If services/systems are required to be removed, relocated, or abandoned, provide temporary services/systems that bypass area of selective demolition and that maintain continuity of services/systems to other parts of building. 4. Disconnect, demolish, and remove fire-suppression systems, plumbing, and HVAC systems, equipment, and components indicated to be removed. a. Piping to Be Removed: Remove portion of piping indicated to be removed and cap or plug remaining piping with same or compatible piping material. b. Piping to Be Abandoned in Place: Drain piping and cap or plug piping with same or compatible piping material. c. Equipment to Be Removed: Disconnect and cap services and remove equipment. d. Equipment to Be Removed and Reinstalled: Disconnect and cap services and remove, clean, and store equipment; when appropriate, reinstall, reconnect, and make equipment operational. SELECTIVE STRUCTURE Ryan Biggs | Clark Davis 024119-5 DEMOLITION e. Equipment to Be Removed and Salvaged: Disconnect and cap services and remove equipment and deliver to Owner. f. Ducts to Be Removed: Remove portion of ducts indicated to be removed and plug remaining ducts with same or compatible ductwork material. g. Ducts to Be Abandoned in Place: Cap or plug ducts with same or compatible ductwork material. 3.3 PREPARATION A. Site Access and Temporary Controls: Conduct selective demolition and debris-removal operations to ensure minimum interference with roads, streets, walks, walkways, and other adjacent occupied and used facilities. 1. Comply with requirements for access and protection specified in Section 015000 "Temporary Facilities and Controls." B. Temporary Facilities: Provide temporary barricades and other protection required to prevent injury to people and damage to adjacent buildings and facilities to remain. 1. Provide protection to ensure safe passage of people around selective demolition area and to and from occupied portions of building. 2. Protect walls, ceilings, floors, and other existing finish work that are to remain or that are exposed during selective demolition operations. 3. Cover and protect furniture, furnishings, and equipment that have not been removed. 4. Comply with requirements for temporary enclosures, dust control, heating, and cooling specified in Section 015000 "Temporary Facilities and Controls." C. Temporary Shoring: Provide and maintain shoring, bracing, and structural supports as required to preserve stability and prevent movement, settlement, or collapse of construction and finishes to remain, and to prevent unexpected or uncontrolled movement or collapse of construction being demolished. 1. Strengthen or add new supports when required during progress of selective demolition. 3.4 SELECTIVE DEMOLITION, GENERAL A. General: Demolish and remove existing construction only to the extent required by new construction and as indicated. Use methods required to complete the Work within limitations of governing regulations and as follows: 1. Proceed with selective demolition systematically, from higher to lower level. Complete selective demolition operations above each floor or tier before disturbing supporting members on the next lower level. 2. Neatly cut openings and holes plumb, square, and true to dimensions required. Use cutting methods least likely to damage construction to remain or adjoining construction. Use hand tools or small power tools designed for sawing or grinding, not hammering and chopping, to minimize disturbance of adjacent surfaces. Temporarily cover openings to remain. SELECTIVE STRUCTURE Ryan Biggs | Clark Davis 024119-6 DEMOLITION 3. Cut or drill from the exposed or finished side into concealed surfaces to avoid marring existing finished surfaces. 4. Do not use cutting torches until work area is cleared of flammable materials. At concealed spaces, such as duct and pipe interiors, verify condition and contents of hidden space before starting flame-cutting operations. Maintain fire watch and portable fire- suppression devices during flame-cutting operations. 5. Maintain adequate ventilation when using cutting torches. 6. Remove decayed, vermin-infested, or otherwise dangerous or unsuitable materials and promptly dispose of off-site. 7. Remove structural framing members and lower to ground by method suitable to avoid free fall and to prevent ground impact or dust generation. 8. Locate selective demolition equipment and remove debris and materials so as not to impose excessive loads on supporting walls, floors, or framing. 9. Dispose of demolished items and materials promptly. Comply with requirements in Section 013543 "General Environmental Requirements." B. Removed and Reinstalled Items: 1. Clean and repair items to functional condition adequate for intended reuse. 2. As wood boards, moldings and ornaments are removed, number the items, as the are removed, to permit a sequenced reinstallation. 3. Carefully removal existing finish carpentry and ornamental work. Stack lumber, and other pieces flat with spacers between each bundle to provide air circulation. Protect materials from damage by covering with sheeting, securely anchored. Provide for air circulation around stacks and under coverings. 4. If interior finish carpentry materials must be stored in other than installation areas, store only where environmental conditions meet requirements specified for installation areas. 5. Reinstall items in locations indicated. Comply with installation requirements for new materials and equipment. Provide connections, supports, and miscellaneous materials necessary to make item functional for use indicated. C. Existing Items to Remain: Protect construction indicated to remain against damage and soiling during selective demolition. When permitted by Architect, items may be removed to a suitable, protected storage location during selective demolition and reinstalled in their original locations after selective demolition operations are complete. 3.5 DISPOSAL OF DEMOLISHED MATERIALS A. General: Except for items or materials indicated to be reused, reinstalled, or otherwise indicated to remain Owner's property, remove demolished materials from Project site and legally dispose of them in an EPA-approved landfill. 1. Do not allow demolished materials to accumulate on-site. 2. Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas. 3. Remove debris from elevated portions of building by chute, hoist, or other device that will convey debris to grade level in a controlled descent. 4. Comply with requirements specified in Section 017419 "Construction Waste Management and Disposal." SELECTIVE STRUCTURE Ryan Biggs | Clark Davis 024119-7 DEMOLITION B. Burning: Do not burn demolished materials. C. Disposal: Transport demolished materials off Owner's property and legally dispose of them. 3.6 CLEANING A. Clean adjacent structures and improvements of dust, dirt, and debris caused by selective demolition operations. Return adjacent areas to condition existing before selective demolition operations began. 3.7 SELECTIVE DEMOLITION SCHEDULE A. Existing Items to Be Removed: 1. Plaster and/or gypsum ceilings in designated areas. B. Existing Items to Be Removed, Stored, and Reinstalled: 1. Tongue and Groove wood ceilings and wood bracket figurines. 2. Wood crown mouldings and friezes. 3. Components of mechanical, electrical, plumbing and fire protection systems. END OF SECTION 024119 Chi Phi Fraternity Phase 2 January, 2015 Interior Finishes Restoration SECTION 033000 - CAST-IN-PLACE CONCRETE CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-1 PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of contract, including general and supplementary conditions and Division 1 specification sections, apply to this section. 1.2 DESCRIPTION OF WORK A. This section specifies cast-in-place concrete, including formwork, reinforcing, mix design, placement procedures, and finishes. 1.3 QUALITY ASSURANCE A. Reference Standards: 1. ACI 211.1 "Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete." 2. ACI 301 "Specifications for Structural Concrete for Buildings." 3. ACI 303 "Guide to Cast-in-Place Architectural Concrete Practice." 4. ACI 304 "Guide for Measuring, Mixing, Transporting, and Placing Concrete" 5. ACI 305 "Hot-Weather Concreting." 6. ACI 306 "Cold-Weather Concreting." 7. ACI 311 "Guide for Concrete Inspection" and "Batch Plant Inspection and Field Testing of Ready-Mixed Concrete." 8. ACI 315 "Details and Detailing of Concrete Reinforcement." 9. ACI 318 "Building Code Requirements for Structural Concrete." 10. ACI 347 "Guide to Formwork for Concrete." 11. ACI SP-15 "Field Reference Manual." A copy of this publication shall be kept in the field office at all times during concrete construction. 12. CRSI "Manual of Standard Practice." 13. NYSDOT "Standard Specification for Construction and Materials." 1.4 MATERIAL EVALUATION/QUALITY CONTROL A. Preconstruction Testing: Contractor shall employ Testing Agency acceptable to Engineer and Architect to perform material evaluation tests and evaluate concrete mixes prior to submitting. B. Submit concrete testing service qualifications demonstrating experience with similar projects. C. Require concrete supplier to provide delivery tickets for each truckload of concrete. Tickets shall be presented to and reviewed by Contractor and Testing Agency prior to discharging concrete into structure. CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-2 1. Tickets shall contain project identification name, name of Contractor, name of concrete supplier, location of batch plant, date and time of concrete batching, truck number, delivery ticket number, concrete type and class, concrete mix number, design compressive strength at 28 days, concrete mix proportions and materials, and amount of total mix design water that can be added at site prior to discharging into structure if total mix design water was not used when batched. See Part 3 of this section for maximum water amount that can be added at site. D. The Registered Design Professionals (RDPs) for Structural Engineering and Architecture will visit construction site at appropriate intervals to determine if work is in general conformance with Contract Documents and specifications. Notify RDPs 48 hours before anticipated time of completion of reinforcement for a given section of work so they may determine if site observations are required. If site observations are required, do not place concrete until RDPs have had opportunity to observe reinforcement. 1.5 SUBMITTALS A. Shop Drawings: 1. Submit shop drawings for fabrication, bending, and placement of concrete reinforcement. Show bar schedules, bar spacing, diagrams of bent bars, and arrangements of concrete reinforcement. B. Mix Designs: Submit proposed mix designs for concrete 15 days minimum before start of concreting. Submittal must be in the Concrete Mix Design Submittal Form at end of this section for each class of concrete. C. Submit chloride ion content of proposed admixtures prior to submitting mix design. 1.6 PRODUCT HANDLING A. Store materials so as to preserve their quality and fitness for work. Store reinforcement and formwork in manner to prevent damage and accumulation of dirt. 1.7 WORKMANSHIP A. Contractor shall be responsible for correction of concrete work not conforming to specified requirements, including strength, tolerances, and finishes. Correct deficient concrete as directed by Architect. B. Remove work found to be defective. Replace with new acceptable work. PART 2 - PRODUCTS 2.1 REINFORCING MATERIALS A. Deformed bars: ASTM A 615, Grade 60. Deformed bars to be welded, ASTM A 706. CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-3 B. Steel Wire: ASTM A 82, plain, cold-drawn steel. C. Supports for Reinforcement: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening reinforcing bars in place. Use wire bar-type or all plastic-type supports complying with CRSI specifications. Use chairs with sand plates or horizontal runners where base material will not support chair legs. 1. Concrete bricks may be used to support footing reinforcing. Stagger brick locations. a. Do not use clay bricks. b. Do not use bricks to support epoxy-coated or galvanized reinforcing. D. Minimum 16-gauge annealed tie wire, ASTM A 82. 2.2 CONCRETE MATERIALS A. Portland Cement: ASTM C 150, Type I or II. B. Aggregates: NYSDOT-approved, Section 703-02 (normal weight), one source and as specified. 1. Fine Aggregate: Clean, sharp, natural sand free from loam, clay, lumps, or other deleterious substances. 2. Coarse Aggregate: Clean, uncoated, processed aggregate free from clay, mud, loam, or foreign matter. a. For footings blend of NYSDOT size 1 and 2 (25 percent size 1 and 75 percent size 2) or gradation conforming to ASTM C 33, size 467: Sieve Size Percent Passing 2 inch 100 11/2 inch 95 to 100 3/4 inch 35 to 70 3/8 inch 10 to 30 No. 4 0 to 5 C. Water: Clean, fresh, drinkable. D. Air Entraining: ASTM C 260. E. Water-Reducing Admixture: "Eucon WR-75” or “WR-89” by Euclid Chemical Co.; "Pozzolith 220N" by Master Builders; or "Plastocrete 161" by Sika Chemical Corp. Admixture shall conform to ASTM C 494, Type A, and not contain more chloride ions than in municipal drinking water. F. Prohibited Admixtures: Calcium chloride, thiocyanates, and admixtures containing more than 0.05 percent water-soluble chloride ions by weight of cement or more than 0.3 percent thiocyanates by weight of cement shall not be permitted. CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-4 2.3 PROPORTIONING AND MIX DESIGN A. Prepare design mixes for concrete. Use independent testing facility acceptable to Architect for preparing and reporting proposed mix designs. B. Where concrete production facility can establish uniformity of its production for concrete of similar strength and materials based on recent test data, the average strength used as a basis for determining mix design proportions shall exceed specified design strength by requirements of ACI 318, Section 5.3.2.1 or ACI 301, Section 3.9. C. When a concrete production facility does not have field-test records for calculation of standard deviation, the required average strength shall be determined in accordance with ACI 318, Section 5.3.2.2. E. Quantity of coarse aggregate in pounds must be in the range of 1.25 to 1.5 times quantity of fine aggregate in pounds. F. Concrete Quality: Location Required 7-day Compressive Strength psi Required 28-day Compressive Strength psi Maximum Water/Cement Ratio Percent Entrained Air Footings and Slab on Grade Infill NA 3,000 0.55 4.5* * Plus or minus 1.5 percent. G. Slump: 1. Footings and Slabs: 3 inches to 5 inches. 2. Ready-Mix Concrete: ASTM C 94. 3. Provide batch ticket for each batch discharged and used in work indicating project identification name and number, date, mix type, mix time, quantity, and amount of water introduced. 2.4 REINFORCING FABRICATION A. Fabricate bars to required lengths, shapes, and bends. Do not rebend or straighten reinforcement in manner that could weaken material. CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-5 PART 3 - EXECUTION 3.1 JOB CONDITIONS A. Examine conditions under which concrete shall be placed. Do not proceed with work until unsatisfactory conditions are corrected. 3.2 REINFORCEMENT PLACEMENT A. Clean reinforcement of loose rust, mill scale, earth, ice, and other materials that reduce or destroy bond with concrete. B. Accurately position, support, and secure reinforcement against displacement by formwork, construction, or concrete placement operations. Locate and support reinforcement by metal chairs, runners, bolsters, spacers, hangers, or concrete brick as required. 1. Wire-tie intersections as required to prevent displacement of reinforcement. C. Place reinforcement to obtain at least minimum concrete coverages for protection of bars. Minimum required concrete cover is noted in drawings. D. Arrange, space, and securely tie bars and bar supports to hold reinforcement in position during concrete placement. Set wire ties so ends are directed into concrete, not toward exposed concrete surfaces. E. Use of nails in forms and use of clay brick to support reinforcement shall be prohibited. 3.3 INSTALLATION OF EMBEDDED ITEMS A. General: Set and build into work anchorage devices and other embedded items including anchor rods, leveling plates, embedded plates, and angles required for other work attached to or supported by cast-in-place concrete. Use setting drawings, diagrams, instructions, and directions provided by suppliers of items to be attached thereto. B. Do not wet set embedded items. Accurately position, support, and secure embedded items against displacing by formwork, construction, or concrete placement operations. 1. Provide No. 3 rebar ties at top and bottom of anchor rods to maintain position or other accepted method. C. Anchor rods and embedded structural supports incorrectly located or damaged after installation shall be field modified, including repair or replacement, by Contractor. 1. Notify Engineer of defective work. Submit proposed field modifications to Engineer for review and acceptance prior to making corrections. 2. Proposed field modifications shall include design details and calculations, signed and sealed by a licensed Professional Engineer hired by Contractor. 3. Field modifications shall be tested in accordance with Section 05100. Perform pull-out tests and other appropriate tests on each repair. CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-6 4. Cost of field modifications shall be borne entirely by Contractor at no additional cost to Owner. Contractor shall reimburse Owner for cost of additional testing required. 3.4 CONCRETE PLACEMENT A. Inspection: Before placing concrete, inspect and complete formwork installation, reinforcing steel, and items to be embedded or cast in. 1. Notify other trades to permit installation of their work. Cooperate with other trades in setting work as required. B. General: Comply with ACI 304, "Recommended Practice for Measuring, Mixing, Transporting, and Placing Concrete" and as specified. C. A maximum of 2 1/2 gallons for each cubic yard of total mix design water can be added in field. Water must be added prior to discharging and testing concrete. At no time shall total water exceed amount listed in accepted mix design. D. Deposit concrete as nearly as practicable to its final location to avoid segregation caused by rehandling or flowing. E. Maintain reinforcing in proper position during concrete placement. F. Contractor shall be responsible for controlling the proper placing of embedded pipe, conduit, and other embedded items. See section “Installation of Non-Structural Embedded Items” for additional information. 3.5 CONSOLIDATION A. Consolidate placed concrete by mechanical vibrating equipment supplemented by hand spading, rodding, or tamping. Use equipment and procedures for consolidation of concrete in accordance with ACI 309. B. Do not use vibrators to transport concrete inside formwork. C. Insert and withdraw vibrators vertically at uniformly spaced locations not farther than visible effectiveness of machine. Vibrators shall penetrate placed layer of concrete at least 6 inches into preceding layer. Do not insert vibrators into lower layers of concrete that have begun to set. D. At each insertion, limit duration of vibration to time necessary to consolidate concrete and complete embedment of reinforcement and other embedded items without causing segregation of mix. E. Do not allow vibrator to come in contact with form. 3.6 SURFACE FINISHES A. Trowel tops of footings scheduled to be finished flush with existing slabs. CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-7 B. Provide troweled slab finish to match adjacent slabs. 3.7 CURING AND PROTECTION A. Protect concrete from premature drying, excessive hot or cold temperature, and mechanical injury in accordance with provisions of ACI 301, Section 5.3.6. B. Curing Methods: Perform concrete curing by moisture-retaining cover curing or combinations thereof as specified. C. Provide moisture-cover curing as follows: 1. Cover concrete surfaces with moisture-retaining cover for curing concrete, placed in widest practicable width, with sides and ends lapped at least 3 inches and sealed by waterproof tape or adhesive. Immediately repair holes or tears during curing period using cover material and waterproof tape. CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-8 CONCRETE MIX DESIGN SUBMITTAL FORM Submit separate form for each mix design Project: Location: General Contractor: Concrete Supplier: Mix Design No: Concrete Grade: Use (Describe): Methods of Placement (chute, pump, chute and buggy, etc.: If placing by pumping, verify concrete mix can be pumped distances required in project: A. DESIGN MIX INFORMATION: Based on Standard Deviation Analysis:___________________ or Trial Mix Design Data:____________ Design Characteristics - Density:___________________ pcf; Strength:_________________ psi (28-day); Slump:_______________________ in. required BEFORE adding superplasticizer (if used) Slump:_______________________ in. required AFTER adding superplasticizer (if used) Entrained Air Content:_____________________% specified Materials: Aggregates: (size; type; source; gradation; specification) Coarse:______________________________________________________________________________ Fine:________________________________________________________________________________ Other Materials: Type Product-Manufacturer (Source) Cement:____________________________________ ________________________________________ Fly Ash:____________________________________ ________________________________________ Slag:_______________________________________ ________________________________________ Admixtures: Water Reducer:________________________________________________________________________ Air-Entraining Agent:___________________________________________________________________ High-Range, Water-Reducing Admixtures (superplasticizer):____________________________________ Non-Corrosive Accelerator:______________________________________________________________ Other:_______________________________________________________________________________ CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-9 B. FINAL MIX DESIGN DATA: RATIOS MIX PROPORTIONS Water _____________ lb Cementitious lb = ________ Materials Course Agg. ____________ lb Fine Agg. lb =________ SPECIFIC GRAVITIES Fine Agg.______________________________ Coarse Agg.____________________________ Other:_________________________________ ADMIXTURES W.R.:_______________ oz. per 100 # Cement HRWR:______________ oz. per 100 #Cement Non-Corrosive Accelerator:_____________ oz. Per 100# Cement A.E.A.:____________________________ oz. per 100 # Cement Other:_____________________________ oz. per 100# Cement PLASTIC CONCRETE Initial Slump = _______________ in. Air Content = _________________% Final Slump = _______________ in. Unit Dry Wt. = _________________ pcf Unit Wet Wt. = _______________ pcf STANDARD DEVIATION ANALYSIS (from experience records): Number of Test Cylinders Evaluated:_____________________ Standard Deviation:_________________ fcr=fc + 1.34s or fcr=fc +2.33s – 500 (Refer to ACI for increased deviation factor when fewer than 30 tests are available.) Mix #_____________________________________ Job Name_________________________________ C. LABORATORY TEST DATA (HARDENED CONCRETE): WEIGHT ABSOLUTE VOL. (LBS.) (CU. FT.) Cement: ___________ __________________ Fly Ash: ___________ __________________ Slag: ___________ __________________ Fine Aggregate: ___________ __________________ Coarse Aggregate: ___________ __________________ Water: ___________ __________________ Entrained Air: ___________ __________________ Other: ___________ __________________ TOTALS: ___________ __________________ CAST-IN-PLACE CONCRETE Ryan Biggs | Clark Davis 033000-10 COMPRESSIVE STRENGTH Age (days) Mix #1 Mix #2 Mix #3 7 __________________ _________________ ___________________ 14 __________________ _________________ ___________________ 28 __________________ _________________ ___________________ Other __________________ _________________ ___________________ 28-day average compressive strength: ______________________________psi Mix design proportioned to achieve fcr = fc + 1200 psi (1400 psi for strength higher than 5000 psi at 28 days) CHLORIDE ION CONTENT: ____________________________________________________________ Remarks:_____________________________________________________________________________ _____________________________________________________________________________________ NOTE: Fill in all blank spaces. Use-0- (Zero) or N.A. (Not Applicable) where appropriate. See “Design and Control of Concrete Mixtures,” 13th Edition by Portland Cement Association, for assistance in completing this form. D. REQUIRED ATTACHMENTS: ______________________Coarse aggregate gradation report and DOT certification ______________________ Fine aggregate gradation report and DOT certification ______________________ Concrete compressive strength data used for standard deviation calculations ______________________ Chloride ion data and related calculations ______________________ Rapid chloride permeability test report ______________________ Admixture compatibility certification letter Submitted by Ready-Mix Supplier: Name ___________________________________________________________________ Address ___________________________________________________________________ ___________________________________________________________________ Phone Number__________________________________ Date_____________________________ Main Plant Location___________________________________ Miles from Project________________ Secondary Plant Location________________________________ Miles from Project________________ END OF SECTION 033000 (02/12) Chi Phi Fraternity Phase 2 January, 2015 Interior Finishes Restoration STRUCTURAL STEEL Ryan Biggs | Clark Davis 051200-1 SECTION 051200 – STRUCTURAL STEEL PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of contract, including general and supplementary conditions and Division 1 specification sections, apply to this section. 1.2 DESCRIPTION OF WORK A. This section includes structural steel. 1.3 QUALITY ASSURANCE A. Comply with latest editions of: 1. American Institute of Steel Construction (AISC), "Manual of Steel Construction," including: - ANSI/AISC 360, "Specification for Structural Steel Buildings.” - AISC 303, "Code of Standard Practice for Steel Buildings and Bridges.” - Research Council on Structural Connections (RCSC), “Specification for Structural Joints Using ASTM A 325 or A 490 Bolts.” 2. American Welding Society, Inc. (AWS) a. AWS D1.1 “Structural Welding Code - Steel.” b. AWS C5.4 “Recommended Practices for Stud Welding.” 3. Research Council on Structural Connections (RCSC), Educational Bulletin No. 4, "Recommended Erection and Field Inspection Procedures for High-Strength Bolts in Structural Steel Assemblies." B. Qualifications for Welding Work: 1. Qualify welding processes and welding operators in accordance with AWS standards. 2. Provide one of the following certifications for welders to be employed in work. a. Certification of satisfactorily passing AWS qualification tests within previous 12 months to perform type of welding in work. b. Work record signed by supervisor showing regular employment within previous 12 months to perform type of welding in work. C. Qualifications for Fabricator, Detailer, and Erector: 1. Fabricator, Detailer, and Erector of structural steel shall have minimum 3 years experience in fabricating, detailing, and erecting structural steel. STRUCTURAL STEEL Ryan Biggs | Clark Davis 051200-2 a. Erector Qualifications: Erector shall be AISC Certified Erector, Category CSE. b. Fabricator Qualifications: Fabricator shall be AISC Certified Fabricator, Category STD. c. AISC Certification for Fabricators and Erectors may be waived at the discretion of Owner, Architect, and Engineer provided acceptable written quality assurance and quality control plan is submitted. 2. Submit written description of ability. 3. At completion of fabrication, Fabricator shall submit Certificate of Compliance to Special Inspector and Code Enforcement Official stating work was performed in accordance with approved Construction Documents. 1.4 MATERIAL EVALUATION/QUALITY CONTROL A. Contractor shall employ testing laboratory acceptable to Engineer and Architect to perform material evaluation tests. B. Submit testing service qualifications demonstrating experience with similar types of projects. C. The Registered Design Professionals (RDPs) for Structural Engineering and Architecture will visit construction site at appropriate intervals to determine if work is in general conformance with Contract Documents and specifications. Notify RDPs 48 hours before anticipated time of completion for a given section of work so they may determine if site observations are required. If site observations are required, do not conceal framing until RDPs have had opportunity to make observations. 1.5 SUBMITTALS A. General: Review of submittals will be for general conformance only. Compliance with requirements for materials, fabrication, erection, and dimensioning of structural steel shall be Contractor's responsibility. Resubmitted shop drawings shall have revisions identified and dated. B. Connections: Submit proposed connection types and calculations for review before preparing detailed shop drawings. C. Shop Drawings: Submit detailed drawings showing: 1. Reference Contract Drawing number and addendum number in each shop drawing. 2. Shop erection details including cuts, copes, camber, connections, holes, bolts, and other pertinent information. 3. Material, including ASTM designations and grades or manufacturer’s data as appropriate. 4. Welds with size, length, and type. 5. Anchor rod locations. 6. Shop drawings have been checked by detailer and noted as checked in drawings before submitting. Failure to submit checked shop drawings will be cause for their return without review. If drawings are not prepared by detailer under direct control of Fabricator, Fabricator shall stamp each drawing and initial or sign stamp to certify review and approval of drawings and conformance with Fabricator’s shop practice and capability. STRUCTURAL STEEL Ryan Biggs | Clark Davis 051200-3 D. Material Data: Submit to Special Inspector and Engineer laboratory test reports and other data as required to show compliance with specifications. Submit producer’s or manufacturer’s specifications and installation instructions for the following products: 1. Structural steel, including certified copies of mill reports covering chemical and physical properties. 2. High-strength bolts, including nuts and washers. 3. Unfinished bolts and nuts. 4. Structural steel primer paint if used. 5. Welding electrodes. 6. Post-installed anchors (expansion, sleeve, or chemical adhesive) if used. E. Bolt Certification: Submit to Special Inspector and Engineer certifications that bolts, nuts, and washers furnished comply with specifications. Submit manufacturer's inspection certificates for mill tests. For fasteners to be accepted, lot numbers on kegs, boxes, or bags must correlate with lot numbers shown in accepted test certificates and identification numbers in mill test reports. Manufacturer's symbol and grade markings must appear on bolts and nuts. F. Field Modifications: Submit drawings showing field modifications required to conform to actual field conditions or as required to correct errors in shop drawings, fabrication, or erection. G. Erector’s Welding Procedure Specifications: Submit welding procedure specifications for joint types detailed for field welding. 1.6 PRODUCT HANDLING A. Store material in horizontal position on supports above ground. B. Protect from weather, and keep free of dirt and debris. C. Handle material carefully so it is not bent or marred. D. Repair or replace damaged materials. Do not incorporate in work fastener components that accumulate rust or dirt. 1.7 WORKMANSHIP A. Contractor shall be responsible for correction of work not conforming to specified requirements. Correct deficient work as directed by Architect. B. Remove work found to be defective. Replace with new acceptable work.   PART 2 - PRODUCTS 2.1 MATERIALS A. Materials shall be new and free from rust. STRUCTURAL STEEL Ryan Biggs | Clark Davis 051200-4 B. Rolled-Steel Plates, Bars, and Angles: ASTM A 36. C. Rolled-Steel C and MC Shapes: ASTM A 36 unless indicated in drawings as Grade 50 (ASTM A 572). D. Hollow Structural Sections (HSS): ASTM A 500, Grade B or C. E. High-Strength Bolts: ASTM A 325 or A 490, Type 1, plain. F. Anchor Rods: ASTM A 36. G. Nuts: ASTM A 563. Grade and finish to match bolt or rod type. H. Washers: ASTM F 436 (ASTM F 844 for ASTM A 307 bolts, A 36 rods and F 1554 Grade 36 anchor rods). Finish to match bolt or rod type. I. Electrodes: E70 and in accordance with AWS. J. Nonshrink Grout: Corp of Engineers CRD-C 621. “Conspec 100” by Conspec Manufacturing Co.; “NS Grout” by Euclid Chemical Co.; “SikaGrout 212” by Sika Corp.; “Masterflow 928” or “Set Grout” by Master Builders, Inc.; “Sonogrout” by Sonneborn Building Products; or accepted equivalent. K. Steel Primer Paint: For steel scheduled to receive finish paint, use primer compatible with finish paint specified in Division 9. L. Chemical Adhesive Anchors: 1. Anchors to solid concrete, grouted CMU, solid brick, or stone: a. Anchors for use when base material temperature is 0°F or greater: “HIT-Ice” by Hilti; “Epcon A7” by ITW Ramset/Red Head; “AC 100 Plus” by Powers Fasteners; “AT Acrylic-Tie” by Simpson/Strong-Tie; or accepted equivalent. b. Anchors for use when base material temperature is 40°F or greater; “HIT HY 150” or “HIT HY 150 MAX” by Hilti; “Epcon C6” by ITW Ramset/Red Head; “T308 Plus” by Powers Fasteners; “ET Epoxy-Tie” by Simpson/Strong-Tie; or accepted equivalent. 2.2 FABRICATION A. Fabricate structural steel in strict accordance with reviewed shop drawings and referenced standards. B. Fabricate and assemble structural material in shop to greatest extent possible. C. Provide holes for securing other work to structural steel framing. Cut, drill, or punch holes perpendicular to metal surfaces. Do not flame-cut holes or enlarge holes by burning. Drill holes in base and bearing plates more than 3/4 inch thick. D. Finish bottom of column and weld to base plate. Use flat base plates. STRUCTURAL STEEL Ryan Biggs | Clark Davis 051200-5 2.3 CONNECTIONS A. Comply with requirements of this section unless indicated otherwise in drawings. B. Use connection dimensions and sizes complying with AISC-published recommendations and limitations shown in drawings. C. Bolt field connections wherever possible. D. Use AISC Single-Plate Shear Connection for beam connections to faces of tubes and column flanges that have a width of 6 inches or less. E. Use AISC Framed Beam Connection for beam connections to faces of tubes and F. Provide snug-tightened joints using bearing bolts with thread condition N for bolted connections unless indicated otherwise. Provide pretensioned or slip-critical joints where shown or noted in drawings. For slip-critical joints, provide AISC Class A faying surface condition. G. Remove burrs that prevent solid seating of connected parts. PART 3 - EXECUTION 3.1 JOB CONDITIONS A. Examine conditions under which work shall be erected. Do not proceed until unsatisfactory conditions are corrected. 3.2 ERECTION A. Set structural frames accurately to lines and elevations indicated. Align and adjust various members forming part of a complete frame or structure before permanently fastening. B. Fit up connections to be field welded in compliance with AWS standard tolerances for review by the Special Inspector or Testing Agency prior to field welding. C. Before assembly, clean bearing surfaces and other surfaces that will be in permanent contact after assembly. D. Perform necessary adjustments to compensate for discrepancies in elevations and alignment. Level and plumb individual members of structure within specified tolerances. E. Splice members only where shown or specified. F. Maintain work in stable condition during erection. STRUCTURAL STEEL Ryan Biggs | Clark Davis 051200-6 G. Install field connections and framing as detailed in Contract Documents and accepted shop drawings. If Contractor finds field modifications are necessary, submit documentation of proposed field modifications to Architect and Engineer for review and acceptance before beginning. 1. Use of thermal cutting for field modifications is prohibited unless documented and accepted by Engineer before beginning. 2. Use of thermal cutting for enlarging or cutting bolt holes in field is prohibited. 3.3 TOLERANCES A. Tolerances shall be within limits in AISC "Code of Standard Practice.” B. Fabrication and mill tolerance shall be within limits in AISC “Standard Mill Practice.” 3.4 TEMPORARY SHORING AND BRACING A. Provide temporary shoring and bracing members as required with connections of sufficient strength to bear imposed loads. B. Remove temporary members and connections when permanent members are in place and final connections are made. 3.5 PROTECTION A. Do not use members for storage or work platforms until permanently secured. B. Do not exceed load capacity of members with construction loads. END OF SECTION 051200 (02/12) Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DECORATIVE METAL Bero Architecture PLLC 057000 -1 14060.057000.02015 SECTION 057000 -DECORATIVE METAL PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of decorative metal shown on the Drawings or called for in the Project Manual including but not limited to: 1.Decorative metal grilles. 2.Cleaning decorative metal: a.Chandelier light fixtures at Dining Room. b.Cabinet hardware at Dining Room. c.Rail at Living Room Balcony. B.Related Requirements: 1.Section 064113 “Wood-Veneer-Faced Architectural Cabinets” for cabinetry hardware for new and existing cabinetry. 1.2 ACTION SUBMITTALS A.Product Data:For each type of product, including finishing materials. B.Shop Drawings: Show fabrication and installation details for decorative metal. 1.Indicate materials, finishes, fasteners, anchorages, and accessory items. C.Cleaning Mockup:For each type of exposed finish. 1.Cleaning methods and results. PART 2 -PRODUCTS 2.1 DECORATIVE MECHANICAL GRILLES A.Basis-of-Design Product: Subject to compliance with requirements, provide Windsor style by Architectural Grille (Giumenta Corp.)or comparable product by one of the following: 1.AccuFab Inc. of Ithaca. 2.Artistry in Architectural Grilles & Metal. 3.CoCo Architectural Grilles & Metalcraft 4.Harrington & King Perforating Company, Inc. 5.Precision Metal Fabricators, Inc. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DECORATIVE METAL Bero Architecture PLLC 057000 -2 14060.057000.02015 6.Reggio Register Company, Inc. a.Style:Windsor; 219. b.Pattern size: 1-9/16-inches. c.Thickness:As per Drawings. d.Finish:Dark Bronze. B.Fabricate decorative grilles from perforated steel sheet or plate of thickness, size, and pattern indicated. Form perforations by punching, cutting, or drilling to produce pattern. Roll, press, and grind perforated metal to flatten and to remove burrs and deformations. 1.Basis of Design pattern is based on products of one manufacturer. Perforated metal patterns produced by other manufacturers may be considered, provided deviations are minor and do not change design concept as judged solely by Architect. 2.2 FASTENERS A.Fastener Materials: Unless otherwise indicated, provide the following: 1.Steel Items: Plated steel fasteners complying with ASTM B 633, Class Fe/Zn 25 for electrodeposited zinc coating where concealed, Type 304 stainless-steel fasteners where exposed. B.Provide tamper-resistant square or hex socket flat-head machine screws for exposed fasteners unless otherwise indicated. 2.3 CLEANING MATERIALS A.Cleaning materials. 1.HEPA filtered vacuum. 2.Soft natural bristle brush. 3.Mineral spirits. 4.Dish detergent. 5.Distilled water. 6.Denatured alcohol. 7.Clean, soft cotton cloth. 2.4 FABRICATION, GENERAL A.Form decorative metal to match existing shapes and sizes, true to line and level with true curves and accurate angles and surfaces.Finish exposed surfaces to smooth, sharp, well-defined lines and arris. B.Provide castings that are sound and free of warp, cracks, blowholes, or other defects that impair strength or appearance.Grind, wire brush, sandblast, and buff castings to remove seams, gate marks, casting flash, and other casting marks. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DECORATIVE METAL Bero Architecture PLLC 057000 -3 14060.057000.02015 2.5 FINISHES, GENERAL A.Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes. B.Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping. 2.6 STEEL AND IRON FINISHES A.Preparing Nongalvanized Items for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with SSPC-SP 6/NACE No.3, "Commercial Blast Cleaning."Or SSPC- SP 7/NACE No.4, "Brush-off Blast Cleaning." B.Primer Application: Apply shop primer to prepared surfaces of items unless otherwise indicated. Primer need not be applied to surfaces to be embedded in concrete or masonry. C.Powder-Coat Finish: Prepare, treat, and coat nongalvanized ferrous metal to comply with resin manufacturer's written instructions and as follows: 1.Prepare uncoated ferrous-metal surfaces to comply with SSPC-SP 6/NACE No.3, "Commercial Blast Cleaning." 2.Apply thermosetting polyester or acrylic urethane powder coating with cured-film thickness not less than 1.5 mils. 3.Color: Dark Bronze -As selected by Architect from manufacturer's full range. PART 3 -EXECUTION 3.1 CLEANING EXISTING DECORATIVE METAL A.It is not the intent of this project to clean decorative metal to the extent that existing patina is removed. Care must be taken to clean using the most gentle methods possible. Elements should be clean only at completion, not polished or look “like new”. B.Remove loose dirt and dust using a soft brush and HEPA filtered vacuum. Do not use dust cloths which will not remove particles from small crevices. C.Remove waxy or oily residue with mineral spirits applied with loose cotton balls or cotton swabs. Use care to avoid scratching metal surfaces with accumulated grime. Change cotton balls or swabs often. D.Remaining residue may be removed with very dilute solution of detergent in distilled water. Gently agitate using soft brush, taking care not to scratch metal. Rinse thoroughly in clean distilled water and dry with soft cotton cloths. E.Light tarnish may be removed by wiping with color balls moistened with denatured alcohol. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DECORATIVE METAL Bero Architecture PLLC 057000 -4 14060.057000.02015 3.2 INSTALLATION OF DECORATIVE METAL GRILLES A.Provide anchorage devices and fasteners where needed to secure decorative metal to in-place construction. B.Set products accurately in location, alignment, and elevation, measured from established lines and levels. C.Fit exposed connections accurately together to form tight, hairline joints or, where indicated, uniform reveals and spaces for sealants and joint fillers. D.Do not cut or abrade finishes that cannot be completely restored in the field. Return items with such finishes to the shop for required alterations, followed by complete refinishing, or provide new units as required. E.Install concealed gaskets, joint fillers, insulation, and flashings as work progresses. F.Restore protective coverings that have been damaged during shipment or installation. Remove protective coverings only when there is no possibility of damage from other work. G.Control of Corrosion: Prevent galvanic action and other forms of corrosion by insulating metals and other materials from direct contact with incompatible materials. END OF SECTION 057000 Chi Phi Fraternity Phase 2 January, 2015 Interior Finishes Restoration ROUGH CARPENTRY Ryan Biggs | Clark Davis 061000-1 SECTION 061000 – ROUGH CARPENTRY PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of contract, including general and supplementary conditions and Division 1 specification sections, apply to this section. 1.2 DESCRIPTION OF WORK A. Rough carpentry includes carpentry work not specified as part of other sections and generally not exposed unless otherwise specified. B. This section includes the following: 1. Framing with dimension or structural composite lumber. 2. Wood grounds, nailers, and blocking. 3. Wood furring. 4. Sheathing. 1.3 QUALITY ASSURANCE A. Comply with latest edition of: 1. “Voluntary Product Standard PS 20-05; American Softwood Lumber Standard,” U.S. Department of Commerce. 2. “AWPA Book of Standards,” American Wood Preservers Association (AWPA). 3. “National Design Specification for Wood Construction,” American Forest and Paper Association, Inc. 4. “Voluntary Product Standard PS 1-07; Structural Plywood,” U.S. Department of Commerce. 5. “Performance Standards and Policies for Structural-Use Panels, PRP-108,” American Plywood Association (APA). 6. Wood Frame Construction Manual American Wood Council. 1.4 MATERIAL EVALUATION/QUALITY CONTROL A. The Registered Design Professionals (RDPs) for Structural Engineering and Architecture will visit the construction site at appropriate intervals to determine if work is in general conformance with Contract Documents and specifications. Notify RDPs 48 hours before anticipated time of completion for a given section of work so they may determine if site observations are required. If site observations are required, do not conceal framing until RDPs have had an opportunity to make observations. 1.5 SUBMITTALS ROUGH CARPENTRY Ryan Biggs | Clark Davis 061000-2 A. General: Submit the following: 1. National Evaluation Reports issued by the National Evaluation Service Committee of the Council of American Building Officials as required to show compliance with this specification. 2. Product data and installation instructions for the following products: a. Metal-framing connectors. b. Structural composite lumber products. c. Construction adhesives. d. Power-driven fasteners. 3. Wood treatment data as follows, including chemical treatment manufacturer's instructions for handling, storing, installing, and finishing treated material: a. For each type of preservative-treated wood product, include certification by treating plant stating type of preservative solution and pressure process used, net amount of preservative retained, and compliance with applicable standards. b. For water-borne treated products, include statement that moisture content of treated materials was reduced to levels indicated prior to shipment to project site. c. Warranty of chemical treatment manufacturer for each type of treatment. 4. Reference Contract Drawing number and addendum number on each submittal. 1.6 PRODUCT HANDLING A. Delivery and Storage: Keep materials covered and dry. Protect against exposure to weather and from contact with damp or wet surfaces. Store material in horizontal position on supports above ground. Stack lumber, plywood, and other panels. Provide for air circulation within and around stacks and under temporary coverings, including polyethylene and similar materials. For lumber and plywood pressure-treated with water-borne chemicals, use stickers between each course to provide air circulation. B. Keep material clearly identified with grade marks legible. C. Handle material carefully so it is not damaged. D. Repair or replace damaged materials. 1.7 WORKMANSHIP A. Contractor shall be responsible for correction of work not conforming to specified requirements. Correct deficient work as directed by Architect. B. Remove work found to be defective. Replace with new acceptable work. PART 2 - PRODUCTS ROUGH CARPENTRY Ryan Biggs | Clark Davis 061000-3 2.1 LUMBER, GENERAL A. Grade Stamps: Provide lumber with each piece factory-marked with grade stamp of Inspection Agency evidencing compliance with grading rule requirements and identifying grading agency, grade, species, moisture content at time of surfacing, and mill. 1. For exposed lumber, furnish pieces with grade stamps applied to ends or back of each piece, or omit grade stamps and provide certificates of grade compliance issued by Inspection Agency. B. Nominal sizes are indicated except as shown by detail dimensions. Provide actual sizes as required by PS 20 for moisture content specified for each use. 1. Provide dressed lumber, S4S, unless otherwise indicated. 2. Provide seasoned lumber with 19 percent maximum moisture content at time of dressing and shipment for sizes 2 inches or less in nominal thickness unless otherwise indicated. 2.2 DIMENSION LUMBER A. For light framing (2 to 4 inches thick, 2 to 4 inches wide) provide surfaced dry, construction grade, spruce-pine-fir (SPF), graded under NLGA rules, or species and grade acceptable to Engineer with allowable base design values equal to or greater than: Fb = 1,000 psi E = 1,300,000 psi B. For studs (2 to 4 inches thick, 4 to 6 inches wide, 10 feet and shorter) provide surfaced dry, stud grade, spruce-pine-fir (SPF), graded under NLGA rules or species and grade acceptable to Engineer with allowable base design values equal to or greater than: Fb = 675 psi E = 1,200,000 psi C. For structural framing (2 to 4 inches thick, more than 4 inches wide) provide surfaced dry, no. 1/no. 2 or better grade, spruce-pine-fir (SPF), graded under NLGA rules or species and grade acceptable to Engineer with allowable base design values equal to or greater than: Fb = 875 psi E = 1,400,000 psi 2.3 MISCELLANEOUS LUMBER A. General: Provide standard or better grade lumber for support or attachment of other construction, including rooftop equipment curbs and support bases, cant strips, bucks, nailers, blocking, furring, grounds, stripping, and similar members. B. Fabricate miscellaneous lumber from dimension lumber of sizes indicated and into shapes shown. C. Moisture content: 19 percent maximum for lumber items not specified to receive wood- preservative treatment. ROUGH CARPENTRY Ryan Biggs | Clark Davis 061000-4 2.4 STRUCTURAL COMPOSITE LUMBER A. General: Where shown in drawings, provide structural composite lumber manufactured in a continuous process with waterproof adhesive meeting requirements of ASTM D 2559 and accepted for use by the National Evaluation Service Committee of the Council of American Building Officials. B. For laminated veneer lumber, provide Microllam LVL, 1.9E structural grade as manufactured by Trus-Joist MacMillan Corporation or equivalent acceptable to Engineer with allowable design values equal to or greater than: Fb = 2,600 psi (12-inch depth) Fc (perpendicular) = 750 psi Fc (parallel) = 2,510 psi Fv = 285 psi E = 1,900,000 psi C. For parallel strand lumber, provide Parallam PSL, 2.0E structural grade as manufactured by Trus- Joist Macmillan Corporation or accepted equivalent to Engineer with allowable design values equal to or greater than: Fb = 2,900 psi (12-inch depth) Fc (perpendicular) = 750 psi Fc (parallel) = 2,900 psi Fv = 290 psi E = 2,000,000 psi 2.5 CONSTRUCTION PANELS, GENERAL A. Construction Panel Standards: Comply with PS 1 "U.S. Product Standard for Construction and Industrial Plywood" for plywood construction panels. For products not manufactured under PS 1 provisions, comply with APA PRP-108. B. Trademark: Furnish construction panels that are each factory-marked with APA trademark evidencing compliance with grade requirements. 2.6 CONCEALED PERFORMANCE-RATED CONSTRUCTION PANELS A. General: Where construction panels are indicated for the following concealed types of applications, provide APA Performance-Rated Panels complying with requirements designated under each application for grade designation span rating, exposure durability classification, edge detail where applicable, and thickness. 2.7 FASTENERS A. General: Provide fasteners of size and type indicated that comply with requirements specified in this section for material. Provide hot-dip galvanized fasteners for hot-dip galvanized framing ROUGH CARPENTRY Ryan Biggs | Clark Davis 061000-5 connectors and for pressure-treated framing. B. Nails, Wire, Brads, and Staples: FS FF-N-105. C. Power-Driven Fasteners: National Evaluation Report NER-272 or FS FF-P-395B. D. Wood Screws (Deck Screws): ANSI B 18.6.1.; No. 10 and hot-dip galvanized unless noted otherwise. E. Lag Screws: ANSI B 18.2.1. F. Bolts: Steel bolts complying with ASTM A 307, Grade A, with ASTM A 563 hex nuts and flat washers where indicated. G. Anchor Rods: ASTM F554, Grade 36 with 2-inch hooks. H. Anchor Rods for Hold-Down Connectors: ASTM F554, Grade 36 headed bolts or threaded rods with a welded ASTM A 563 hex nut and washer. I. Chemical Adhesive Anchors: 1. Anchors to solid concrete, grouted CMU, solid brick, or stone: a. Anchors for use when base material temperature is 0°F or greater: “HIT-Ice” by Hilti; “Epcon A7” by ITW Ramset/Red Head; “AC 100+ Gold” by Powers Fasteners; “AT Acrylic-Tie” by Simpson/Strong-Tie; or accepted equivalent. b. Anchors for use when base material temperature is 40°F or greater: “HIT HY 150” or “HIT HY 150 MAX” by Hilti; “Epcon C6” by ITW Ramset/Red Head; “PE-1000” by Powers Fasteners; “ET Epoxy-Tie” by Simpson/Strong-Tie; or accepted equivalent. 2. Anchors to hollow masonry (brick or hollow CMU): a. Anchors for use when base material temperature is 0°F or greater: “Epcon A7” by ITW Ramset/Red Head; “AC 100+ Gold” by Powers Fasteners; “AT Acrylic-Tie” by Simpson/Strong-Tie; or accepted equivalent. b. Anchors for use when base material temperature is 40°F or greater: “HIT HY 20” by Hilti; “Epcon C6” by ITW Ramset/Red Head; “PE-1000” by Powers Fasteners; “ET Epoxy-Tie” by Simpson/Strong-Tie; or accepted equivalent. c. Provide manufacturer’s standard screen tubes for use with anchors. 2.8 WOOD CONSTRUCTION CONNECTORS A. General: Provide wood construction connectors indicated in drawings complying with the following: 1. Allowable Design Loads: Provide products for which manufacturer publishes allowable design loads determined from empirical data or by rational engineering analysis and demonstrated by comprehensive testing performed by a qualified independent testing laboratory. 2. Galvanized Steel Sheet: Steel sheet zinc-coated by hot-dip process on continuous lines prior to fabrication to comply with ASTM A 525 for coating designation G60 and with ASTM A 446, Grade A (structural quality); ASTM A 526 (commercial quality); or ASTM A 527 (lock-forming quality); as standard with manufacturer for type of anchor ROUGH CARPENTRY Ryan Biggs | Clark Davis 061000-6 indicated. 3. Framing Connectors in Contact with Pressure-Treated Wood: Connectors shall be hot-dip galvanized according to ASTM A653 for coating designation G185. Fasteners used with these connectors shall be hot-dip galvanized to comply with ASTM A 153. 4. Where size and quantity of fasteners are not noted in drawings, provide fasteners specified in manufacturer’s load tables. Where options for minimum and maximum fastening are shown, provide fasteners associated with maximum load rating unless noted otherwise. 2.9 MISCELLANEOUS MATERIALS A. Adhesives for Field-Gluing Panels to Framing: “PL Adhesives and Sealants, PL-400” or accepted equivalent for dry conditions of use. “PL Adhesives and Sealants, PL-500” or accepted equivalent for treated lumber or wet conditions of use. 2.10 PRESERVATIVE WOOD TREATMENT BY PRESSURE PROCESS A. General: Where lumber or plywood is indicated as preservative-treated wood or is specified herein to be treated, comply with applicable requirements of AWPA Standards C2 (Lumber) and C9 (Plywood). Mark each treated item with the AWPB or SPIB quality mark requirements. B. Pressure-treat above-ground items with water-borne preservatives to minimum retention of 0.25 pcf. For interior uses, kiln-dry lumber and plywood after treatment to a maximum moisture content of 19 percent and 15 percent, respectively. Treat indicated items and the following: 1. Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and similar members in connection with roofing, flashing, vapor barriers, and waterproofing. 2. Wood sills, sleepers, blocking, furring, stripping, and similar concealed members in contact with masonry or concrete 3. Wood framing members including walls studs, wall plates, and wood sheathing that rest on exterior foundation walls and are less than 8 inches from grade. 4. Wood floor plates installed over concrete slabs directly in contact with earth. C. Where wood joists are closer than 18 inches or wood girders are closer than 12 inches to exposed ground, pressure treat entire floor assembly including posts, girders, joists, and subfloor. Pressure treat as noted above unless members are in contact with ground. PART 3 - EXECUTION 3.1 INSTALLATION, GENERAL A. Discard units of material with defects impairing quality of rough carpentry construction and are too small to use in fabricating rough carpentry with minimum joints or optimum joint arrangement. B. Set rough carpentry to required levels and lines, with members plumb and true to line and cut and fitted. C. Frame rough carpentry for passage of pipes, conduits, and ducts without cutting or boring in excess of limits noted in drawings or specified herein. D. Fit rough carpentry to other construction. Scribe and cope as required for accurate fit. Correlate location of furring, nailers, blocking, grounds, and similar supports to allow attachment of other ROUGH CARPENTRY Ryan Biggs | Clark Davis 061000-7 construction. E. Securely attach rough carpentry work to substrate by anchoring and fastening as indicated. F. Use common wire nails unless otherwise indicated. Use finishing nails for finish work. Select fasteners of size that will not penetrate members where opposite side will be exposed to view or will receive finish materials. Make tight connections between members. Install fasteners without splitting wood. Predrill as required. G. Drill holes for bolted connections 1/16 inch larger in diameter than bolt size being used. Provide washers under bolt heads and nuts in contact with wood. H. Predrill lead holes for lag screws and wood screws to diameter approximately 60 percent of shank of lag screw. I. Insert lag screws and wood screws by turning. Do not drive with hammer. 3.2 WOOD GROUNDS, NAILERS, AND BLOCKING. A. Install wood grounds, nailers, and blocking where shown and where required for screeding or attachment of other work. Form to shapes as shown. Cut as required for true line and level of work to be attached. Coordinate location with other work involved. B. Attach to substrates as required to support applied loading. Countersink bolts and nuts flush with surfaces unless otherwise indicated. 3.3 WOOD FURRING A. Install plumb and level with closure strips at edges and openings. Shim with wood as required for tolerance of finished work. Provide 1-inch by 3-inch furring at 16 inches on center unless noted otherwise. 3.4 WOOD FRAMING, GENERAL A. Framing Standard: Comply with AWC Wood Framing Construction Manual unless otherwise indicated. B. Install framing members of size and spacing indicated. C. Anchor and nail as shown and to comply with the following: 1. National Evaluation Report No. NER-272 for pneumatic- or mechanical-driven staples, P-Nails, and allied fasteners. 2. Published requirements of manufacturer of metal-framing anchors. 3. “Fastening Schedule” in Chapter 23 of Building Code of New York State. D. Do not splice structural members between supports. E. Firestop concealed spaces of wood-framed walls and partitions at each floor level and at ceiling line of top story. Where firestops are not automatically provided by framing system used, use closely fitted wood blocks of nominal 2-inch-thick lumber of same width as framing members. ROUGH CARPENTRY Ryan Biggs | Clark Davis 061000-8 3.5 STUD FRAMING A. General: Arrange studs so wide face of stud is perpendicular to direction of wall or partition and narrow face is parallel. Install single bottom plate and double top plates using 2-inch-thick members whose widths equal that of studs. Nail or anchor plates to supporting construction. 1. For interior partitions and walls, install 2-inch by 4-inch wood studs spaced 16 inches on center unless noted otherwise. END OF SECTION 061000 (02/12) Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 1 14060.062023.02015 SECTION 062023 - INTERIOR FINISH CARPENTRY PART 1 - GENERAL 1.1 SUMMARY A. The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of interior finish carpentry shown on the Drawings or called for in the Project Manual including but not limited to: 1. Interior historic wood elements. a. Repair of wood elements. b. Cleaning of wood elements. c. Salvage, storage, cleaning, and reinstallation of wood elements. 2. Interior wood elements. a. Replacement of wood elements. b. Fabrication of interior wood frames and jambs. 3. Finishing of wood elements. a. Restoration of existing clear finishes. b. Finishing of new wood. B. Related Requirements: 1. Section 064113 “Veneer-Faced Architectural Cabinets” for architectural cabinetry. 2. Section 081433 “Stile and Rail Wood Doors” for interior wood doors. 3. Section 096400 “Wood Flooring” for repair and refinishing of wood flooring. 4. Section 099123 “Interior Painting” for preparing and painting wood elements. 1.2 ACTION SUBMITTALS A. Product Data: For each type of process and factory-fabricated product. B. Samples: For each type of profiled trim. 1. Finish samples. 1.3 QUALITY ASSURANCE A. Fabricator Qualifications: Certified participant in AWI's Quality Certification Program or millwork shop approved by Cornell University Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 2 14060.062023.02015 B. Cleaning mockup: 1. Mockups of wood cleaning are required. Prepare mockups for review by Architect and Owner for approval before continuing. Provide a sample of each cleaning technique on a 12” length of each wood item or species. C. Interior finish carpentry mockups: 1. Mockups of modifications to wood trim are required. Mockups shall be installed in place, and will remain if approved by Architect and Owner. a. Cornice assembly. PART 2 - PRODUCTS 2.1 MATERIALS, GENERAL A. Lumber: DOC PS 20. 1. Factory mark each piece of lumber with grade stamp of inspection agency indicating grade, species, moisture content at time of surfacing, and mill. a. For exposed lumber, mark grade stamp on end or back of each piece, or omit grade stamp and provide certificates of grade compliance issued by inspection agency. 2.2 INTERIOR TRIM A. Hardwood Lumber Trim: 1. Species and Grade: White Oak, Premium Grade; Verify to match existing for each type of trim. 2. Maximum Moisture Content: 10 percent. B. Hardwood Moldings for Transparent Finish (Stain or Clear Finish): WMMPA HWM 2, N-grade wood moldings made to patterns included in WMMPA HWM 1. 1. Species: White Oak, Premium Grade; Verify to match existing for each type or trim. 2. Maximum Moisture Content: 9 percent. 2.3 PANELING A. Hardwood Veneer Plywood Paneling: Manufacturer's stock hardwood plywood panels complying with HPVA HP-1, made without urea-formaldehyde adhesive. 1. Face Veneer Species and Cut: White Oak, Premium Grade; Verify to match existing. 2. Thickness: Match existing. 3. Finish: Match existing. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 3 14060.062023.02015 2.4 CLEANING MATERIALS A. Cleaning Materials. 1. Water Cleaning: a. Clean with water and bristle brush. 2. Job-Mixed Detergent Solution: a. Mix 2 cups of tetrasodium polyphosphate, 1/2 cup of laundry detergent and 15 quarts of warm water for each 5 gallon of solution required. If mildew stains are encountered notify Owner for instructions. 3. Mineral spirits. 2.5 FINISH MATERIALS A. Wood fillers: Wood Filler Paste: MPI #91. 1. Minwax High Performance Wood Filler; Minwax Company or approved equal. B. Stains: Semi-Transparent, for Interior Wood: MPI #90. 1. Wood Classics Interior Oil Stain (A49-800 Series); Sherwin-Williams Co., or approved equal. C. Polyurethane Varnishes: Interior, Polyurethane, Oil-Modified, Satin (Gloss Level 4): MPI #57. 1. Wood Classics Polyurethane Varnish (A67 Series), Sherwin-Williams Co., or approved equal. 2.6 MISCELLANEOUS MATERIALS A. Low-Emitting Materials: Adhesives shall comply with the testing and product requirements of the California Department of Public Health's "Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers." B. Glue: Aliphatic-resin, polyurethane, or resorcinol wood glue recommended by manufacturer for general carpentry use. 1. Wood glue shall have a VOC content of 30 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24). C. Paneling Adhesive: Comply with paneling manufacturer's written recommendations for adhesives. 1. Adhesive shall have a VOC content of 50 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24). Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 4 14060.062023.02015 2.7 WOOD FRAMES A. Quality Standard: Unless otherwise indicated, comply with the "Architectural Woodwork Standards" for grades of wood frames indicated for construction, finishes, installation, and other requirements. A. Grade: Premium. B. Wood Species and Cut: Match species and cut indicated for other types of transparent-finished architectural woodwork located in same area of building unless otherwise indicated. 1. Species: White oak. 2. Cut: Plain sliced/plain sawn. 2.8 FABRICATION OF WOOD FRAMES A. Fabricate wood frames to dimensions, profiles, and details indicated. Ease edges to radius indicated for the following: 1. Edges of Solid-Wood (Lumber) Members: 1/16 inch unless otherwise indicated. B. Shop Finishing of Wood Frames: 1. General: Finish wood frames at fabrication shop as specified in this Section. Defer only final touchup, cleaning, and polishing until after installation. 2. Preparation for Finishing: Comply with referenced quality standard for sanding, filling countersunk fasteners, sealing concealed surfaces, and similar preparations for finishing wood frames, as applicable to each unit of work. 3. Transparent Finish for Interior Frames: a. Grade: Premium. b. Finish: System - 5, conversion varnish. c. Staining: Match approved sample for color. d. Sheen: Satin, 31-45 gloss units measured on 60-degree gloss meter per ASTM D 523. PART 3 - EXECUTION 3.1 GENERAL A. Employ skilled workers to perform cutting and patching. Proceed with cutting and patching at the earliest feasible time, and complete without delay. 1. Cut in-place construction to provide for installation of other components or performance of other construction, and subsequently patch as required to restore surfaces to their original condition. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 5 14060.062023.02015 3.2 CUTTING A. Cut in-place construction by sawing, drilling, breaking, chipping, grinding, and similar operations, including excavation, using methods least likely to damage elements retained or adjoining construction. If possible, review proposed procedures with original Installer; comply with original Installer's written recommendations. 1. In general, use hand or small power tools designed for sawing and grinding, not hammering and chopping. Cut holes and slots as small as possible, neatly to size required, and with minimum disturbance of adjacent surfaces. Temporarily cover openings when not in use. 2. Finished Surfaces: Cut or drill from the exposed or finished side into concealed surfaces. 3.3 SALVAGE AND STORAGE OF INTERIOR FINISH CARPENTRY A. Scheduled Locations: 1. Dining Room repairs. 2. Living Room repairs. 3. Music Room repairs. 4. Foyer repairs. B. Photograph areas where removals will occur to show original configuration. Each item scheduled for removal is to be identified in the photograph using non-bleeding permanent marker on painter’s tape, or similar tape proven not to remove existing finish when removed, with item numbered to show location in two planes. As each item is removed mark the back side with the same identification as that on the front. 1. Store items in a safe location to prevent breakage, scratching, or theft. Stack neatly in layers on untreated 4x4 blocking not more than 24” oc. Leave 2” between each item in a layer. Provide cross blocking, aligned with base blocking, between layers to allow free flow of air around all items. Cross blocking are to be straight, uniformly thick, thoroughly dry and the same width as the stack. Do not stack more than head high. 2. Profiled or unevenly carved items are to supported as specified above but do not stack. Store in a single layer only. 3. Items of similar lengths are to be stacked together. For each layer, stack longer pieces at the edges for greater stability. Do not allow ends to overhang the stack without support. Put thicker items at the bottom of the stack. 4. Provide environmental conditions similar to those in the areas from which items are removed. Do not allow excessive heat, cold, dampness, or dryness. Provide sufficient blocking that no item is allowed to deformation from lack of support. Reinstall all items in the exact location from which they were removed. 3.4 PATCHING A. Patch construction by filling, repairing, refinishing, closing up, and similar operations following performance of other Work. Patch with durable seams that are as invisible as possible. Provide materials and comply with installation requirements specified in other Sections. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 6 14060.062023.02015 B. Inspection: Where feasible, test and inspect patched areas after completion to demonstrate integrity of installation. C. Exposed Finishes: Restore exposed finishes of patched areas and extend finish restoration into retained adjoining construction in a manner that will eliminate evidence of patching and refinishing. 3.5 PREPARATION FOR CLEANING A. Removing original finish or patina is not desirable. Cleaning is intended to remove loose dirt, dust, and superficial buildup. Some evidence of age of the items being cleaned should remain after cleaning. In all cases the most gentle cleaning methods will be used. Methods below are listed gentlest to most aggressive. Do not proceed to next method without written authorization from Owner. B. Test items to be cleaned prior to cleaning to determine if finish is shellac: Dampen a clean a cotton cloth with denatured alcohol. Rub surface to be cleaned in a concealed location. If the finish becomes “gummy” the finish is shellac. Notify Owner for instructions for proceeding with cleaning. 3.6 CLEANING METHODS A. First method: 1. Remove loose surface soil or dust using a clean, soft cotton cloth or vacuum with a clean soft brush attachment. Wipe surface with cotton cloth dampened with mineral spirits. Soft bristle brush dipped in mineral spirits shall be used to clean hard to reach areas not accessible with cotton cloth such as carvings and intricate parts of the items being cleaned. 2. Wipe surface with clean cloth again and let dry for several hours. Where second cleaning is required, wipe lightly with clean cotton cloth dampened in cleaning detergent. Wipe with cloth slightly dampened in clear water. Wipe dry with clean cloth. B. Second method: 1. Remove dust, dirt, oil, grease, and sticky residue with job-mixed detergent solution; rinse thoroughly and allow to dry. Protect adjacent surfaces from cleaning process by masking surfaces. Detergent can damage metal, painted surfaces, stained wood, and glass. C. Third method: 1. For heavy-duty cleaning where job-mixed detergent solution does not adequately remove residue, mix 1 cup tetrasodium polyphosphate with 3 quarts water. Apply in a limited amount to substrate and protect adjacent construction. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 7 14060.062023.02015 D. Other: 1. Mineral spirits only may be used if other methods are unsuccessful. Follow manufacturer’s written instruction regarding ventilation or breathing device requirements when using mineral spirits. 2. Remove hardware, covers, plates, and similar items already in place that are removable and are not to be painted. If removal is impractical or impossible because of size or weight of item, provide surface-applied protection. a. After completing reinstallation, use workers skilled in the trades involved to reinstall items that were removed. Remove surface-applied protection if any. 3.7 PREPARATION A. Before installing interior finish carpentry, condition materials to average prevailing humidity in installation areas for a minimum of 24 hours unless longer conditioning is recommended by manufacturer. 3.8 INSTALLATION, GENERAL A. Install interior finish carpentry level, plumb, true, and aligned with adjacent materials. Use concealed shims where necessary for alignment. 1. Scribe and cut interior finish carpentry to fit adjoining work. Refinish and seal cuts as recommended by manufacturer. 2. Countersink fasteners, fill surface flush, and sand unless otherwise indicated. 3. Install to tolerance of 1/8 inch in 96 inches for level and plumb. Install adjoining interior finish carpentry with 1/32-inch maximum offset for flush installation and 1/16-inch maximum offset for reveal installation. 3.9 REINSTALLATION A. Rotary sanders, pressurized water or aggregate blasting, or propriety machines will not be used. B. All loose boards and missing or loose fasteners will be repaired or replaced in kind. Replacement fasteners shall be stainless steel or bronze. C. Weathered gray (punky) or deteriorated wood shall be sanded to a bright, sound substrate prior to priming. This can be accomplished with hand sanding, pad (finish) sanders, or random orbit sanders. D. Where sanding is not possible, weathered gray or deteriorated wood shall be treated with a mixture of one-part boiled linseed oil and one-part mineral spirits as a consolidant for the wood surface. Treatment shall dry prior to priming. E. Treat mildew with a solution of one-part chlorine bleach and four-parts water and then thoroughly rinse. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 8 14060.062023.02015 F. Caulking and filling procedures shall be completed not over bare wood. G. Apply finish to match existing exactly only where minor repairs are made. Do not apply finish to entire item. 3.10 STANDING AND RUNNING TRIM INSTALLATION A. Install with minimum number of joints practical, using full-length pieces from maximum lengths of lumber available. Miter at returns, miter at outside corners, and cope at inside corners to produce tight-fitting joints with full-surface contact throughout length of joint. Use scarf joints for end-to-end joints. 3.11 WOOD FRAMES INSTALLATION A. Grade: Install wood frames to comply with same grade as item to be installed. B. Install wood frames level, plumb, true, and straight. Shim as required with concealed shims. Install level and plumb to a tolerance of 1/8 inch in 96 inches. 1. Scribe and cut wood frames to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts. C. Anchor wood frames to anchors or blocking built in or directly attached to substrates. Secure with countersunk, concealed fasteners and blind nailing. Use fine finishing nails for exposed fastening, countersunk and filled flush with woodwork. 1. For shop-finished items, use filler matching finish of items being installed. 3.12 FINISH APPLICATON A. Apply finishes according to manufacturer's written instructions and recommendations in "MPI Manual." 1. Testing: Test product system in an inconspicuous location for adhesion and compatibility prior to full-scale application. Apply finishes to produce surface films without cloudiness, holidays, lap marks, brush marks, runs, ropiness, or other surface imperfections. Apply coatings at spreading rate required to achieve the manufacturer’s recommended dry film thickness. a. Hand sand surface between coats with 220-grit sandpaper and wipe clean with damp cloth. B. Regardless of number of coats specified, apply as many coats as necessary for complete hide and uniform appearance. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR FINISH CARPENTRY Bero Architecture PLLC 062023 - 9 14060.062023.02015 3.13 REPAIR OF EXISTING FINISH A. At locations where existing wood is worn and bare, raw wood is exposed: 1. Sand surface prior to application of scheduled Finish Restoration System. If finish system does not accept application of finish, sand and repeat as required to provide continuous appearance to match existing. 3.14 INTERIOR WOOD FINISH SYSTEM SCHEDULE A. Polyurethane Varnish over Stain System: 1. Stain Coat: Stain, semi-transparent, for interior wood, MPI #90. 2. First Intermediate Coat: Polyurethane varnish matching topcoat. 3. Second Intermediate Coat: Polyurethane varnish matching topcoat. 4. Topcoat: Varnish, interior, polyurethane, oil-modified, satin (Gloss Level 4), MPI #57. B. Polyurethane Varnish System: 1. Prime Coat: Polyurethane varnish matching topcoat. 2. Intermediate Coat: Polyurethane varnish matching topcoat. 3. Topcoat: Varnish, interior, polyurethane, oil-modified, satin (Gloss Level 4), MPI #57. C. Finish Restoration System: 1. Thin stain and varnish 1:3 with solvent or water. Mix well. Wipe on clean surfaces and remove excess. 2. Repeat as required to provide continuous appearance to match existing. END OF SECTION 062023 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration WOOD-VENEER-FACED Bero Architecture PLLC 064113-1 ARCHITECTURAL CABINETS 14060.064113.02015 SECTION 064113 -WOOD-VENEER-FACED ARCHITECTURAL CABINETS PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of wood-veneer-faced architectural cabinets shown on the Drawings or called for in the Project manual including but not limited to: 1.Architectural wood cabinets. a.Hallway: Mailbox cabinetry. 2.Wood furring, blocking, shims, and hanging strips for installing architectural wood cabinets unless concealed within other construction before cabinet installation. 3.Shop finishing of architectural wood cabinets. B.Related Requirements: 1.Section 05700 “Decorative Metal” for cleaning of existing decorative metal hardware. 1.2 ACTION SUBMITTALS A.Product Data:For each type of product,including panel products, cabinet hardware and accessories,and finishing materials and processes. B.Shop Drawings:Show location of each item, dimensioned plans and elevations, large-scale details, attachment devices, and other components. 1.Mailbox assembly –elevations and sections required to explain construction and attachments. C.Samples: 1.Lumber for transparent finish, for each species and cut, finished on one side and one edge. 1.3 QUALITY ASSURANCE A.Fabricator Qualifications:Certified participant in AWI's Quality Certification Program or millwork shop approved by Cornell University. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration WOOD-VENEER-FACED Bero Architecture PLLC 064113-2 ARCHITECTURAL CABINETS 14060.064113.02015 1.4 FIELD CONDITIONS A.Environmental Limitations:Do not deliver or install cabinets until building is enclosed, wet work is complete, and HVAC system is operating and maintaining temperature and relative humidity at occupancy levels during the remainder of the construction period. PART 2 -PRODUCTS 2.1 ARCHITECTURAL WOOD CABINETS, GENERAL A.Quality Standard:Unless otherwise indicated, comply with the "Architectural Woodwork Standards" for grades of architectural wood cabinets indicated for construction, finishes, installation, and other requirements. 2.2 WOOD CABINETS FOR TRANSPARENT FINISH A.Grade:Premium. B.Type of Construction: 1.Frameless: For mailbox construction. C.Cabinet and Door and Drawer Front Interface Style:Flush inset. D.Wood for Exposed Surfaces: 1.Species:White oak. 2.Cut:Plain sliced/plain sawn. 3.Grain Direction:Vertically for doors and fixed panels. E.Semiexposed Surfaces:Provide surface materials indicated below: 1.Same species and cut indicated for exposed surfaces. 2.3 WOOD MATERIALS A.Wood Products:Provide materials that comply with requirements of referenced quality standard for each type of woodwork and quality grade specified unless otherwise indicated. 1.Wood Moisture Content:5 to 10 percent. B.Composite Wood and Agrifiber Products:Provide materials that comply with requirements of referenced quality standard for each type of woodwork and quality grade specified unless otherwise indicated. 1.Veneer-Faced Panel Products (Hardwood Plywood):HPVA HP-1,made with adhesive containing no urea formaldehyde. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration WOOD-VENEER-FACED Bero Architecture PLLC 064113-3 ARCHITECTURAL CABINETS 14060.064113.02015 2.4 CABINET HARDWARE AND ACCESSORIES A.General:Provide cabinet hardware and accessory materials associated with architectural cabinets. B.Mailbox Door Knobs:Basis of Design: Subject to compliance with requirements, provide 1032PN Classic Knob in Traditional Style by Classic Brass or approved equal. 1.Size: 1/2-inch diameter; 7/16-inch height. 2.Quantity: Two (2) per door. 3.Material/Finish: Brass/Antique Brass (AB) finish. C.Mailbox Door Slides:Subject to compliance with requirements, provide pocket door system (Flipper Door) slides Model 1234 by Accuride or approved equal. 1.Accuride Catalog No. 408.24.030; inset frameless application. 2.Material/Finish: Steel/black zinc-plated. 2.5 MISCELLANEOUS MATERIALS A.Furring, Blocking, Shims, and Hanging Strips:Softwood or hardwood lumber,kiln dried to less than 15 percent moisture content. B.Anchors:Select material, type, size, and finish required for each substrate for secure anchorage. Provide metal expansion sleeves or expansion bolts for post-installed anchors.Use nonferrous- metal or hot-dip galvanized anchors and inserts at inside face of exterior walls and at floors. 2.6 FABRICATION A.Complete fabrication, including assembly,finishing,and hardware application, to maximum extent possible before shipment to Project site.Disassemble components only as necessary for shipment and installation.Where necessary for fitting at site, provide ample allowance for scribing, trimming, and fitting. B.Shop-cut openings to maximum extent possible to receive hardware, appliances, electrical work, and similar items.Locate openings accurately and use templates or roughing-in diagrams to produce accurately sized and shaped openings.Sand edges of cutouts to remove splinters and burrs. 2.7 SHOP FINISHING A.General:Finish architectural wood cabinets at fabrication shop as specified in this Section. Defer only final touchup, cleaning, and polishing until after installation. B.Preparation for Finishing:Comply with referenced quality standard for sanding, filling countersunk fasteners, sealing concealed surfaces, and similar preparations for finishing architectural wood cabinets, as applicable to each unit of work. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration WOOD-VENEER-FACED Bero Architecture PLLC 064113-4 ARCHITECTURAL CABINETS 14060.064113.02015 1.Backpriming:Apply one coat of sealer or primer, compatible with finish coats, to concealed surfaces of cabinets. C.Transparent Finish: 1.Grade:Premium. 2.Finish:System -5, conversion varnish. 3.Staining:Match approved sample for color –Match existing conditions. 4.Filled Finish for Open-Grain Woods: Apply paste wood filler and wipe off excess.Tint filler to match stained wood. 5.Sheen:Satin,31-45 gloss units measured on 60-degree gloss meter per ASTM D 523. PART 3 -EXECUTION 3.1 PREPARATION A.Before installation, condition cabinets to average prevailing humidity conditions in installation areas. 3.2 INSTALLATION A.Grade:Install cabinets to comply with same grade as item to be installed. B.Install cabinets level, plumb, true, and straight.Shim as required with concealed shims.Install level and plumb to a tolerance of 1/8 inch in 96 inches. C.Scribe and cut cabinets to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts. D.Anchor cabinets to anchors or blocking built in or directly attached to substrates.Secure with countersunk, concealed fasteners and blind nailing.Use fine finishing nails for exposed fastening, countersunk and filled flush with woodwork. E.Cabinets:Install without distortion so doors and drawers fit openings properly and are accurately aligned.Adjust hardware to center doors and drawers in openings and to provide unencumbered operation.Complete installation of hardware and accessory items as indicated. 1.Install cabinets with no more than 1/8 inch in 96-inch sag, bow, or other variation from a straight line. 2.Fasten cabinets through back, near top and bottom, and at ends not more than 16 inches o.c. with No.10 wafer-head screws sized for not less than 1-1/2-inch penetration into wood framing, blocking, or hanging strips. F.Touch up finishing work specified in this Section after installation of woodwork.Fill nail holes with matching filler where exposed. END OF SECTION 064113 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration STILE AND RAIL WOOD Bero Architecture PLLC 081433-1 DOORS 14060.081433.02015 SECTION 081433 -STILE AND RAIL WOOD DOORS PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of stile and rail wood doors shown on the Drawings or called for in the Project Manual including but not limited to: 1.Interior stile and rail wood doors. a.Finishing stile and rail wood doors. b.Prehanging doors in frames. B.Related Requirements: 1.Section 062023 “Interior Finish Carpentry” for wood frames. 2.Section 087100 “Door Hardware” for door hardware. 1.2 ACTION SUBMITTALS A.Shop Drawings:For stile and rail wood doors.Indicate location, size, and hand of each door; elevation of each kind of door; construction details not covered in Product Data; and other pertinent data. 1.Samples of wood, including finishing technique, stain, and sheen. 1.3 QUALITY ASSURANCE 1.Fabricator Qualifications: Certified participant in AWI's Quality Certification Program or millwork shop approved by Cornell University PART 2 -PRODUCTS 2.1 INTERIOR STILE AND RAIL WOOD DOORS A.Interior Stile and Rail Wood Doors:Interior custom doors complying with the AWI's, AWMAC's, and WI's "Architectural Woodwork Standards," and with other requirements specified. 1.Design: As detailed per Drawings. Intention to match rail and stile and raised panel of Foyer Closet door. 2.Grade:Premium. 3.Finish:Transparent. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration STILE AND RAIL WOOD Bero Architecture PLLC 081433-2 DOORS 14060.081433.02015 4.Wood Species and Cut for Transparent Finish:White oak, quarter sawed/sliced stiles and rails, plain sawed/sliced panels. 5.Door Construction for Transparent Finish: a.Stile and Rail Construction:Veneered, structural composite lumber or veneered, edge-and end-glued clear lumber. b.Raised-Panel Construction:Raised-Panel Construction: Edge-glued, clear lumber; glued to both sides of a wood-based panel product. 6.Raised-Panel Thickness:Match existing: 1-3/4 inches. 2.2 STILE AND RAIL WOOD DOOR FABRICATION A.Shop fit doors to suit frame-opening sizes indicated, with the following uniform clearances and bevels unless otherwise indicated: 1.Clearances:Provide 1/8 inch at heads, jambs, and between pairs of doors.Where threshold is scheduled, provide not more than 3/8 inch from bottom of door to top of threshold. 2.Bevel doors 1/8 inch in 2 inches at lock and hinge edges. B.Shop machine doors for hardware that is not surface applied. C.Prehung Doors:Provide stile and rail doors complete with frames and hardware. 1.Provide wood door frames that comply with Section 062023 "Interior Finish Carpentry." 2.Provide hardware that complies with Section 087100 "Door Hardware." 2.3 FINISHING A.Finish wood doors at woodworking shop. B.For doors indicated to be shop finished, comply with the AWI's, AWMAC's, and WI's "Architectural Woodwork Standards”and with other requirements specified. C.Transparent Finish: 1.Grade:Premium. 2.Finish:AWI's, AWMAC's, and WI's "Architectural Woodwork Standards" System 5, conversion varnish. 3.Staining:Match existing Foyer closet door. 4.Effect:Filled finish. 5.Sheen:Satin. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration STILE AND RAIL WOOD Bero Architecture PLLC 081433-3 DOORS 14060.081433.02015 PART 3 -EXECUTION 3.1 INSTALLATION A.Hardware:For installation, see Section 087100 "Door Hardware." B.Installation Instructions:Install doors to comply with referenced quality standard, and as indicated. C.Shop-Fitted Doors:Align in frames for uniform clearance at each edge. END OF SECTION 081433 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DOOR HARDWARE Bero Architecture PLLC 087100-1 14060.087100.02015 SECTION 087100 -DOOR HARDWARE PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of door hardware shown on the Drawings or called for in the Project Manual including but not limited to: 1.Door hardware for swinging doors. B.Related Requirements: 1.Refer to Section 081433 “Stile and Rail Wood Doors” for door construction. 1.2 ACTION SUBMITTALS A.Product Data: For each type of product indicated. B.Other Action Submittals: 1.Door Hardware Schedule: Prepared by or under the supervision of Installer, detailing fabrication and assembly of door hardware, as well as installation procedures and diagrams. Coordinate final door hardware schedule with doors, frames, and related work to ensure proper size, thickness, hand, function, and finish of door hardware. a.Format: Use same scheduling sequence and format as in the Contract Documents. b.Content: Include the following information: 1)Identification number, location, hand, fire rating, size, and material of each door and frame. 2)Locations of each door hardware set, cross-referenced to Drawings on floor plans and to door and frame schedule. 3)Complete designations, including name and manufacturer, type, style, function, size, quantity, function, and finish of each door hardware product. 1.3 QUALITY ASSURANCE A.Installer Qualifications: Supplier of products and an employer of workers trained and approved by product manufacturers and an Architectural Hardware Consultant who is available during the course of the Work to consult with Contractor, Architect, and Owner about door hardware and keying. B.Architectural Hardware Consultant Qualifications: A person who is experienced in providing consulting services for door hardware installations that are comparable in material, design, and extent to that indicated for this Project. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DOOR HARDWARE Bero Architecture PLLC 087100-2 14060.087100.02015 C.Accessibility Requirements: Comply with applicable provisions in ICC A117.1 for door hardware on doors in an accessible route. 1.Provide operating devices that do not require tight grasping, pinching, or twisting of the wrist and that operate with a force of not more than 5 lbf. 2.Comply with the following maximum opening-force requirements: a.Interior, Non-Fire-Rated Hinged Doors: 5 lbf applied perpendicular to door. 3.Bevel raised thresholds with a slope of not more than 1:2. Provide thresholds not more than 1/2 inch high. 4.Spring Hinges: Adjust door and gate spring hinges so that, from an open position of 70 degrees, the time required to move the door to the closed position is 1.5 seconds minimum. PART 2 -PRODUCTS 2.1 SCHEDULED DOOR HARDWARE A.Provide door hardware for each door as scheduled in Part 3 "Door Hardware Schedule" Article to comply with requirements in this Section. 1.Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and named manufacturers' products or products equivalent in function and comparable in quality to named products. B.Designations: Requirements for design, grade, function, finish, size, and other distinctive qualities of each type of door hardware are indicated in Part 3 "Door Hardware Schedule" Article. Products are identified by using door hardware designations, as follows: 1.Named Manufacturers' Products: Manufacturer and product designation are listed for each door hardware type required for the purpose of establishing minimum requirements. Manufacturers' names are abbreviated in Part 3 "Door Hardware Schedule" Article. 2.2 HINGES A.Hinges: BHMA A156.1. 2.3 MECHANICAL LOCKS AND LATCHES A.Strikes: Provide manufacturer's standard strike for each lock bolt or latchbolt complying with requirements indicated for applicable lock or latch and with strike box and curved lip extended to protect frame; finished to match lock or latch. 1.Extra-Long-Lip Strikes: For locks used on frames with applied wood casing trim. B.Bored Locks: BHMA A156.2; Grade 2; Series 4000. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DOOR HARDWARE Bero Architecture PLLC 087100-3 14060.087100.02015 2.4 KEYING A.Keying System: Factory registered, complying with guidelines in BHMA A156.28, Appendix A. 1.Existing System: a.Master key or grand master key locks to Owner's existing system. B.Keys: Nickel silver or Brass. 1.Stamping: Permanently inscribe each key with a visual key control number and include the following notation: a.Notation: Information to be furnished by Owner. 2.Quantity: In addition to one extra key blank for each lock, provide the following: a.Cylinder Change Keys: Three. 2.5 OPERATING TRIM A.Operating Trim: BHMA A156.6; brass or bronze, unless otherwise indicated. 2.6 MECHANICAL STOPS AND HOLDERS A.Floor or Wall Mounted Stops: BHMA A156.16; polished cast brass or bronze base metal. 2.7 FABRICATION A.Fasteners: Provide door hardware manufactured to comply with published templates prepared for machine, wood, and sheet metal screws. Provide screws that comply with commercially recognized industry standards for application intended, except aluminum fasteners are not permitted. Provide Phillips flat-head screws with finished heads to match surface of door hardware, unless otherwise indicated. 1.Concealed Fasteners: For door hardware units that are exposed when door is closed, except for units already specified with concealed fasteners. Do not use through bolts for installation where bolt head or nut on opposite face is exposed unless it is the only means of securely attaching the door hardware. 2.Fasteners for Wood Doors: Comply with requirements in DHI WDHS.2, "Recommended Fasteners for Wood Doors." 2.8 FINISHES A.Provide finishes complying with BHMA A156.18 as indicated in door hardware schedule. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DOOR HARDWARE Bero Architecture PLLC 087100-4 14060.087100.02015 B.Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping. PART 3 -EXECUTION 3.1 INSTALLATION A.Wood Doors: Comply with DHI WDHS.5 "Recommended Hardware Reinforcement Locations for Mineral Core Wood Flush Doors." B.Mounting Heights: Mount door hardware units at heights to comply with the following unless otherwise indicated or required to comply with governing regulations. 1.Wood Doors: DHI WDHS.3, "Recommended Locations for Architectural Hardware for Wood Flush Doors." C.Install each door hardware item to comply with manufacturer's written instructions. Where cutting and fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation of surface protective trim units with finishing work. Do not install surface-mounted items until finishes have been completed on substrates involved. 1.Set units level, plumb, and true to line and location. Adjust and reinforce attachment substrates as necessary for proper installation and operation. 2.Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors according to industry standards. D.Hinges: Install types and in quantities indicated in door hardware schedule but not fewer than the number recommended by manufacturer for application indicated or one hinge for every 30 inches of door height, whichever is more stringent. E.Stops: Provide floor stops for doors unless wall or other type stops are indicated in door hardware schedule. Do not mount floor stops where they will impede traffic. F.Adjustment: Adjust and check each operating item of door hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate as intended. Adjust door control devices to compensate for final operation of heating and ventilating equipment and to comply with referenced accessibility requirements. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration DOOR HARDWARE Bero Architecture PLLC 087100-5 14060.087100.02015 3.2 DOOR HARDWARE SCHEDULE A.SET 1 –DOOR NO. 3. 1.Hinges: a.Five Knuckle Heavy Weight Full Mortise Series; McKinney, Assa Abloy. b.T4A3786 4-1/2”x4-1/2” NRP. c.Material/Finish: Steel/US10B. 2.Privacy lockset: a.Schlage: F40 ACC 716 CAM. b.Camelot Style Privacy lock. c.Accent Lever. d.Finish: Aged Bronze. 3.Floor mounted stop: a.Floor mounted door stop. b.482; Rockwood, Assa Abloy. c.Material/Finish: Brass, US 10B/613. B.SET 2 –DOOR NO. 8. 1.Hinges: a.Five Knuckle Heavy Weight Full Mortise Series; McKinney, Assa Abloy. b.T4A3786 4-1/2”x4-1/2” NRP. c.Material/Finish: Steel/US10B. 2.Privacy lockset: a.Schlage: F40 ACC 716 CAM. b.Camelot Style Privacy lock. c.Accent Lever. d.Finish: Aged Bronze. 3.Wall mounted stop: a.Wall mounted –Convex Solid Cast Wall Stop. b.430; Rockwood, Assa Abloy. c.Material/Finish: Brass, US 10B/613. C.SET 3 –DOOR NO. 1 –Existing Foyer Closet door –Replace door knob. 1.Keyed lockset: a.Schlage: F51 ACC 716 CAM. b.Camelot Style Keyed lock. c.Accent Lever. d.Finish: Aged Bronze. END OF SECTION 087100 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration NON-STRUCTURAL METAL Bero Architecture PLLC 092216-1 FRAMING 14060.092216.02015 SECTION 092216 -NON-STRUCTURAL METAL FRAMING PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of non-structural metal framing shown on the Drawings or called for in the Project Manual including but not limited to: 1.Suspension systems for interior ceilings and soffits. B.Related Requirements: 1.Section 092900 “Gypsum Board” for gypsum board systems. 1.2 ACTION SUBMITTALS A.Product Data: For each type of product. B.Shop drawing: For curved ceiling application, provide shop drawing for review of attachments. PART 2 -PRODUCTS 2.1 FRAMING SYSTEMS A.Framing Members, General: Comply with ASTM C 754 for conditions indicated. 1.Steel Sheet Components: Comply with ASTM C 645 requirements for metal unless otherwise indicated. 2.Protective Coating: ASTM A 653/A 653M, G40, hot-dip galvanized unless otherwise indicated. 2.2 SUSPENSION SYSTEMS A.Tie Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft temper, 0.062-inch-diameter wire, or double strand of 0.048-inch-diameter wire. B.Basis of Design: Subject to compliance with requirements, provide USG Drywall Suspension System by USG Interior LLC or approved equal. 1.Suspension System –Flat Ceilings, and related accessories for complete installation. 2.Suspension System –Wall-to-Wall, and related accessories for complete installation. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration NON-STRUCTURAL METAL Bero Architecture PLLC 092216-2 FRAMING 14060.092216.02015 2.3 AUXILIARY MATERIALS A.General: Provide auxiliary materials that comply with referenced installation standards. 1.Fasteners for Metal Framing: Of type, material, size, corrosion resistance, holding power, and other properties required to fasten steel members to substrates. PART 3 -EXECUTION 3.1 INSTALLATION, GENERAL A.Installation Standard: ASTM C 754. 1.Gypsum Board Assemblies: Also comply with requirements in ASTM C 840 that apply to framing installation. B.Install framing and accessories plumb, square, and true to line, with connections securely fastened. C.Install bracing at terminations in assemblies. 3.2 INSTALLING SUSPENSION SYSTEMS A.Install suspension system components according to spacings indicated, but not greater than spacings required by referenced installation standards for assembly types. B.Isolate suspension systems from building structure where they abut or are penetrated by building structure to prevent transfer of loading imposed by structural movement. C.Suspend hangers from building structure as follows: 1.Install hangers plumb and free from contact with insulation or other objects within ceiling plenum that are not part of supporting structural or suspension system. a.Splay hangers only where required to miss obstructions and offset resulting horizontal forces by bracing, countersplaying, or other equally effective means. 2.Where width of ducts and other construction within ceiling plenum produces hanger spacings that interfere with locations of hangers required to support standard suspension system members, install supplemental suspension members and hangers in the form of trapezes or equivalent devices. 3.Wire Hangers: Secure by looping and wire tying, either directly to structures or to inserts, eye screws, or other devices and fasteners that are secure and appropriate for substrate, and in a manner that will not cause hangers to deteriorate or otherwise fail. 4.Flat Hangers: Secure to structure, including intermediate framing members,by attaching to inserts, eye screws, or other devices and fasteners that are secure and appropriate for structure and hanger, and in a manner that will not cause hangers to deteriorate or otherwise fail. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration NON-STRUCTURAL METAL Bero Architecture PLLC 092216-3 FRAMING 14060.092216.02015 5.Do not connect or suspend steel framing from ducts,pipes, or conduit. D.Installation Tolerances: Install suspension systems that are level to within 1/8 inch in 12 feet measured lengthwise on each member that will receive finishes and transversely between parallel members that will receive finishes. E.Flat Ceiling Application: 1.Hanger wire installation: Install at spacing per manufacturer’s written instructions. Secure hanger wires to structural elements and space hangers so that each hanger wire supports a maximum of 16 square feet. F.Wall-to-Wall Application: 1.Hanger wire installation: Install at spacing per manufacturer’s written instructions. Secure hanger wires to structural elements and space hangers so that each hanger wire supports a maximum of 16 square feet. G.Curved Ceiling Application: 1.Hanger wire installation: Install at spacing per manufacturer’s written instructions. Secure hanger wires to structural elements and space hangers so that each hanger wire supports a maximum of 12 square feet. a.Submit shop drawings for review. END OF SECTION 092216 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM PLASTER Bero Architecture PLLC 092300-1 REHABILITATION 14060.092300.02015 SECTION 092300 -GYPSUM PLASTER REHABILITATION PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of gypsum plaster rehabilitation shown on the Drawings or called for in the Project Manual including but not limited to: 1.Gypsum plaster rehabilitation on existing wood, board or expanded-metal lath. a.Restoration of traditional three coat plaster systems; full and partial wall and ceiling surfaces. 2.Alternate: Provide plaster bas-relief panel repairs. A.Related Requirements: 1.Section 061053 “Miscellaneous Rough Carpentry” for wood framing and furring. 2.Section 099123 “Interior Painting” for priming and painting of plaster finishes. 1.2 ACTION SUBMITTALS A.Product Data: For each type of product indicated. B.MSDS: For each type of product. Maintain copy at job site. 1.3 QUALITY ASSURANCE A.Mockups:Before plastering, install mockups of at least 10 sq. ft.in surface area to demonstrate aesthetic effects and set quality standards for materials and execution. 1.Approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. B.Allowable Tolerances: Plaster repairs shall be keyed and feathered to exactly match and continue edges and/or contours of existing plaster work. Repairs shall be true and flat in connection with adjacent surfaces when checked with an 8-foot straight edge; do not exceed 1/8” variation in 8 feet for bow, warp, plumb, or level for flat and curved surfaces. C.Defects: Plastering with defects of such character as will mar the appearance of finished work, or which is otherwise defective, shall be rejected, removed and replaced at no cost to the Owner. 1.Any defects or irregularities of plaster restoration work telegraphing through paint, leafed finishes or other ornamental finishes shall be cause for rejection of the work. Remove Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM PLASTER Bero Architecture PLLC 092300-2 REHABILITATION 14060.092300.02015 any subsequent work; remove and replace plaster repair work to satisfaction of the Owner and Architect, at no additional cost to the Owner. D.Pre-Installation Meeting: Following survey of existing conditions, Contractor to conduct pre- installation meeting to review methods and procedures, and to confirm repair quantities. 1.4 PRODUCT DELIVERY, STORAGE AND HANDLING A.Deliver materials in original packaging, containers or bundles bearing brand name and identification of manufacturer. B.Store materials indoors under cover and in a manner to keep them dry, protected from weather, direct sunlight, surface contamination, aging, corrosion and damage from construction traffic and other causes. 1.5 PROJECT CONDITIONS A.Comply with ASTM C 842 requirements or gypsum plaster manufacturer's written recommendations, whichever are more stringent. PART 2 -PRODUCTS 2.1 EXPANDED-METAL LATH A.Expanded-Metal Lath:ASTM C 847, cold-rolled carbon-steel sheet, ASTM A 653/A 653M, G60, hot-dip galvanized zinc coated. 1.Diamond-Mesh Lath: Flat, 2.5 lb/sq. yd. 2.Diamond-Mesh Lath: Self-furring, 2.5 lb/sq. yd. 2.2 ACCESSORIES A.General:Comply with ASTM C 841 and coordinate depth of trim and accessories with thicknesses and number of plaster coats required. B.Metal Accessories: 1.Cornerite:Fabricated from expanded-metal lath with ASTM A 653/A 653M, G60, hot- dip galvanized zinc coating. 2.Striplath:Fabricated from expanded-metal lath with ASTM A 653/A 653M, G60, hot-dip galvanized zinc coating. 3.Cornerbeads:Fabricated from zinc-coated (galvanized) steel. a.Small-nose or bull-nose style (Contractor to verify in field and match existing style); use unless otherwise indicated. b.Smallnose cornerbead with perforated flanges; use on curved corners. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM PLASTER Bero Architecture PLLC 092300-3 REHABILITATION 14060.092300.02015 c.Bullnose cornerbead, radius 3/4-inch minimum, with expanded flanges; use at locations indicated on Drawings. 4.Casing Beads: Fabricated from zinc-coated (galvanized) steel; square-edged style; with expanded flanges. 5.Control Joints: Fabricated from zinc-coated (galvanized) steel;one-piece-type, folded pair of unperforated screeds in M-shaped configuration; with perforated flanges and removable protective tape on plaster face of control joint. 2.3 MISCELLANEOUS MATERIALS A.Water for Mixing and Finishing Plaster:Potable and free of substances capable of affecting plaster set or of damaging plaster, lath, or accessories. B.Bonding Compound:ASTM C 631. C.Steel Drill Screws:For metal-to-metal fastening, ASTM C 1002 or ASTM C 954, as required by thickness of metal being fastened; with pan head that is suitable for application; in lengths required to achieve penetration through joined materials of no fewer than three exposed threads. D.Fasteners for Attaching Metal Lath to Substrates:Complying with ASTM C 841. E.Wire:ASTM A 641/A 641M, Class 1 zinc coating, soft temper, not less than 0.0475-inch diameter, unless otherwise indicated. 2.4 BASE-COAT PLASTER MATERIALS A.Base-Coat Plasters, General:ASTM C 28/C 28M. B.Lightweight Gypsum Ready-Mixed Plaster:With mill-mixed perlite aggregate. 1.Products:Subject to compliance with requirements, provide one of the following: a.National Gypsum Company; Gold Bond Gypsolite. b.USG Corporation; Structo-Lite. 2.5 FINISH-COAT PLASTER MATERIALS A.Gypsum Gaging Plaster:ASTM C 28/C 28M. 1.Products:Subject to compliance with requirements, provide one of the following: a.National Gypsum Company; Gauging Plaster (Super-White). b.USG Corporation;Red Top Gauging Gypsum Plaster. B.Lime:ASTM C 206, Type N, normal finishing hydrated lime. C.Aggregates for Float Finishes:ASTM C 35, sand; graded per ASTM C 842. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM PLASTER Bero Architecture PLLC 092300-4 REHABILITATION 14060.092300.02015 2.6 PLASTER MIXES A.Mixing: Comply with ASTM C 842 and manufacturer's written instructions for applications indicated. 2.7 PLASTER PATCHING MATERIALS A.General Purpose Joint Compound. 1.National Gypsum Company; ProForm All Purpose Joint Compound. 2.USG Corporation; SHEETROCK® Brand All-Purpose Joint Compound. B.Setting-Type Joint Compound. 1.National Gypsum Company; ProForm Sta-Smooth Joint Compound. 2.USG Corporation; SHEETROCK® Brand DURABOND® Setting-Type Joint Compound. PART 3 -EXECUTION 3.1 INSTALLATION, GENERAL A.Protect adjacent work from soiling, spattering, moisture deterioration, and other harmful effects caused by plastering. 3.2 INSTALLING EXPANDED-METAL LATH A.Expanded-Metal Lath:Install according to ASTM C 841. 1.Partition Framing and Vertical Furring:Install flat diamond-mesh lath. 2.Flat-Ceiling and Horizontal Framing:Install flat diamond-mesh lath. 3.On Solid Surfaces, Not Otherwise Furred: Install self-furring, diamond-mesh lath. 3.3 INSTALLING ACCESSORIES A.General:Install according to ASTM C 841. B.Cornerbeads:Install at external corners. C.Casing Beads:Install at terminations of plasterwork, except where plaster passes behind and is concealed by other work and where metal screeds, bases, or frames act as casing beads. 3.4 PLASTER APPLICATION A.General:Comply with ASTM C 842. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM PLASTER Bero Architecture PLLC 092300-5 REHABILITATION 14060.092300.02015 B.Bonding Compound: Apply on existing wood or board lath base, thinned by 50% with water and spray applied. C.Base Coats: 1.Base Coats over Existing Wood, Board and Expanded-Metal Lath: Lightweight gypsum ready-mix plaster. a.Scratch Coat:Key into existing lath. 1)May add Portland cement to facilitate set up, no more than 16 oz (dry volume) to an 80 pound bag. 2)If scratch coat is to be applied over existing board or wood lath, remove dust on lath with a wire brush, vacuum residue, and dampen wood surface, or apply bonding agent, thinned 50% with water. b.Brown Coat:Apply over semi-dry scratch coat. If scratch coat is dry, dampen scratch coat surface by spraying with water before installation. Do not apply brown coat over free water on surface of scratch coat. 1)May add Portland cement to facilitate set up, no more than 16 oz (dry volume) to an 80 pound bag. c.If matching existing smooth finish, add 3 shovels full of Number 2 sharp sand to one bag of gypsolite to scratch and brown coats. D.Finish Coats: 1.Finish-Coat Mix for Float Finishes:Gypsum gauging plaster. a.Apply over semi-dry brown coat. If brown coat is dry,dampen brown coat surface by spraying with water before installation of use bonding agent thinned 50% with water. Do not apply finish coat over free water on surface of brown coat. E.Plaster Finishes: 1.Provide float finish. F.Concealed Plaster: 1.Where plaster application will be concealed behind built-in cabinets, similar furnishings, and equipment, apply finish coat. 2.Where plaster application will be concealed above suspended ceilings and in similar locations, finish coat may be omitted. 3.5 PLASTER REPAIRS A.Repair or replace work to eliminate cracks, dents, blisters, buckles, crazing and check cracking, dry outs, efflorescence, sweat outs, and similar defects and where bond to substrate has failed. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM PLASTER Bero Architecture PLLC 092300-6 REHABILITATION 14060.092300.02015 B.For cracks (up to 3/16” maximum), chips and gouges (less than 1/8” deep) and small areas less than 1/2 inch thick, undercut back to sound material, apply general purpose or setting type joint compound, patch and skim coat with setting-type joint compound or general purpose drywall compound. Sand smooth. C.For cracks (greater than 3/16”), chips and gouges (greater than 1/8” deep) and areas greater than 1/2 inch thick, remove loose or failing plaster by cutting at edge of sound material. Do not pull or pry existing plaster to prevent excessive loss of sound plaster. Treat cut edges of remaining plaster with bonding agent. Provide three coat system as described above. Skim coat with setting-type joint compound. Do not skim coat or feather over existing adjacent plaster without applying bonding agent to surfaces. Over extending bonding agent is acceptable. Sand smooth. D.Where patch exceeds 1/4 inch thick, do not use “easy sand or light weight” joint compound. E.In high moisture areas, do not use general purpose joint compound, use only setting type joint compound. END OF SECTION 092300 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM VENEER Bero Architecture PLLC 092613-1 PLASTERING 14060.092613.02015 SECTION 092613 -GYPSUM VENEER PLASTERING PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of gypsum veneer plastering shown on the Drawings or called for in the Project Manual including but not limited to: 1.Gypsum veneer plaster and gypsum base for veneer plaster. a.Interior wall construction. B.Related Requirements: 1.Section 061053 “Miscellaneous Rough Carpentry” for framing of partition walls. 2.Section 092300 “Gypsum Plaster Rehabilitation” for repair of existing plaster surfaces. 3.Section 099123 “Interior Painting” for preparation, priming and finishing of gypsum veneer plaster surfaces. 1.2 ACTION SUBMITTALS A.Product Data:For each type of product. B.MSDS: For each type of product. Maintain copy at job site. C.Samples:For each exposed product and for each color and texture specified. PART 2 -PRODUCTS 2.1 MANUFACTURERS A.Source Limitations:Obtain gypsum veneer plaster products, including gypsum base for veneer plaster, joint reinforcing tape, and embedding material, from single manufacturer. 2.2 GYPSUM VENEER PLASTER A.One-Component Gypsum Veneer Plaster:ASTM C 587, ready-mixed, smooth, finish-coat veneer plaster formulated for application directly over substrate without use of separate base- coat material. 1.Products:Subject to compliance with requirements,provide one of the following available products that may be incorporated into the Work include, but are not limited to, the following: Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM VENEER Bero Architecture PLLC 092613-2 PLASTERING 14060.092613.02015 a.National Gypsum Company; X-KALibur Plaster. b.USG Corporation; Diamond Interior Finish Plaster. 2.3 PANEL PRODUCTS A.Gypsum Base for Veneer Plaster:ASTM C 1396/C 1396M. 1.Products:Subject to compliance with requirements, provide one of the following available products that may be incorporated into the Work include, but are not limited to, the following: a.National Gypsum Company; Kal-Core Regular. b.USG Corporation; Imperial Regular Gypsum Base. 2.Thickness:5/8 inch. 3.Location: Scheduled new partition walls for Toilet Rooms. B.Allowable substitution: 1.Gypsum Wallboard: ASTM C 1396/C 1396M. a.Thickness: 5/8 inch. b.Long Edges: Tapered. 2.4 TRIM ACCESSORIES A.Standard Trim:ASTM C 1047, provided or approved by manufacturer for use in gypsum veneer plaster applications indicated. 1.Material:Galvanized-steel sheet or aluminum-coated steel sheet; rolled zinc, plastic, or paper-faced galvanized-steel sheet. 2.5 JOINT REINFORCING MATERIALS A.General:Comply with joint strength requirements in ASTM C 587 and with gypsum veneer plaster manufacturer's written recommendations for each application indicated. B.Joint Tape:As recommended by gypsum veneer plaster manufacturer for applications indicated. C.Embedding Material for Joint Tape:As recommended by gypsum veneer plaster manufacturer for use with joint-tape material and gypsum veneer plaster applications indicated. 2.6 AUXILIARY MATERIALS A.Bonding Agent:ASTM C 631, polyvinyl acetate. 1.Plaster-Weld® by Larsen’s Products Corp. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM VENEER Bero Architecture PLLC 092613-3 PLASTERING 14060.092613.02015 B.Steel Drill Screws:ASTM C 1002 unless otherwise indicated. 1.Use screws complying with ASTM C 954 for fastening panels to steel members from 0.033 to 0.112 inch thick. PART 3 -EXECUTION 3.1 INSTALLING PANELS A.Gypsum Base for Veneer Plaster:Apply according to ASTM C 844 unless manufacturer's written recommendations are more stringent. 1.Erection Tolerance:No more than 1/16-inch offsets between planes of gypsum base panels, and 1/8 inch in 8 feet noncumulative, for level, plumb, warp, and bow. B.Examine panels before installation.Reject panels that are wet, moisture damaged, or mold damaged. C.Install trim with back flanges intended for fasteners, and attach to framing with same fasteners used for panels.Otherwise, attach trim according to manufacturer's written instructions. D.Control Joints:according to ASTM C 844 and in specific locations approved by Architect. E.Gypsum Base:Reinforce interior angles and flat joints with joint tape and embedding material to comply with ASTM C 843 and with gypsum veneer plaster manufacturer's written recommendations. 3.2 GYPSUM VENEER PLASTERING A.Bonding Agent:Apply bonding agent on dry gypsum wallboard thinned 50% with water. B.Gypsum Veneer Plaster Mixing:Mechanically mix gypsum veneer plaster materials to comply with ASTM C 843 and with gypsum veneer plaster manufacturer's written recommendations. C.Gypsum Veneer Plaster Application:Comply with ASTM C 843 and with veneer plaster manufacturer's written recommendations. 1.One-Component Gypsum Veneer Plaster:Trowel apply base coat over substrate to uniform thickness.Fill all voids and imperfections.Immediately double back with same mixer batch of plaster to a uniform total thickness of 3/32 inch. 2.Where gypsum veneer plaster abuts only metal door frames, windows, and other units, groove finish coat to eliminate spalling. 3.Do not apply veneer plaster to gypsum base if paper facing has degraded from exposure to sunlight.Before applying veneer plaster, use remedial methods to restore bonding capability to degraded paper facing according to manufacturer's written recommendations. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM VENEER Bero Architecture PLLC 092613-4 PLASTERING 14060.092613.02015 D.Concealed Surfaces:Do not omit gypsum veneer plaster behind cabinets, furniture, furnishings, and similar removable items.Omit veneer plaster in the following areas where it will be concealed from view in the completed Work unless otherwise indicated or required to maintain fire-resistance and STC ratings: 1.Above suspended ceilings. 2.Behind wood paneling. E.Gypsum Veneer Plaster Finish:To match existing gypsum plaster unless otherwise indicated. END OF SECTION 092613 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM BOARD Bero Architecture PLLC 092900 -1 14060.092900.02015 SECTION 092900 -GYPSUM BOARD PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under his section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of gypsum board shown on the Drawings or called for in the Project Manual including but not limited to: 1.Interior gypsum board. a.Ceilings. b.Curved ceilings at Living Room. B.Related Requirements: 1.Section 092216 “Non-Structural Metal Framing” for framing of ceilings. 2.Section 092300 “Gypsum Plaster Rehabilitation” for repair of existing plaster surfaces. 3.Section 099123 “Interior Painting” for preparation, priming and finishing of gypsum board surfaces. 1.2 ACTION SUBMITTALS A.Product Data: For each type of product. PART 2 -PRODUCTS 2.1 GYPSUM BOARD, GENERAL A.Size: Provide maximum lengths and widths available that will minimize joints in each area and that correspond with support system indicated. 2.2 INTERIOR GYPSUM BOARD A.Gypsum Board, Type X: ASTM C 1396/C 1396M. 1.Thickness: 5/8 inch. 2.Long Edges: Tapered. 3.Location: Ceilings in Toilet Rooms, Stair to Basement, Music Room, and under North Balcony at Living Room. B.Flexible Gypsum Board: ASTM C 1396. Manufactured to bend to fit radii and to be more flexible than standard regular-type gypsum board of same thickness. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM BOARD Bero Architecture PLLC 092900 -2 14060.092900.02015 1.Thickness: 1/4 inch. 2.Long Edges: Tapered. 3.Location: Curved ceiling in Living Room. 2.3 TRIM ACCESSORIES A.Interior Trim: ASTM C 1047. 1.Material: Galvanized or aluminum-coated steel sheet or rolled zinc, paper-faced galvanized-steel sheet. 2.Shapes: a.Cornerbead. b.Bullnose bead. c.LC-Bead: J-shaped; exposed long flange receives joint compound. d.L-Bead: L-shaped; exposed long flange receives joint compound. e.U-Bead: J-shaped; exposed short flange does not receive joint compound. 2.4 JOINT TREATMENT MATERIALS A.General: Comply with ASTM C 475/C 475M. B.Joint Tape: 1.Interior Gypsum Board: Paper. C.Joint Compound for Interior Gypsum Board: For each coat, use formulation that is compatible with other compounds applied on previous or for successive coats. 1.Prefilling: At open joints and damaged surface areas, use setting-type taping compound. 2.Embedding and First Coat: For embedding tape and first coat on joints, fasteners, and trim flanges, use setting-type taping compound. a.Use setting-type compound for installing paper-faced metal trim accessories. 3.Fill Coat: For second coat, use setting-type, sandable topping compound. 4.Finish Coat: For third coat, use setting-type, sandable topping compound. 2.5 AUXILIARY MATERIALS A.General: Provide auxiliary materials that comply with referenced installation standards and manufacturer's written instructions. B.Steel Drill Screws: ASTM C 1002 unless otherwise indicated. 1.Use screws complying with ASTM C 954 for fastening panels to steel members from 0.033 to 0.112 inch thick. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration GYPSUM BOARD Bero Architecture PLLC 092900 -3 14060.092900.02015 PART 3 -EXECUTION 3.1 APPLYING AND FINISHING PANELS A.Examine panels before installation. Reject panels that are wet, moisture damaged, and mold damaged. B.Comply with ASTM C 840. C.Isolate perimeter of gypsum board applied to non-load-bearing partitions at structural abutments. Provide 1/4-to 1/2-inch-wide spaces at these locations and trim edges with edge trim where edges of panels are exposed. Seal joints between edges and abutting structural surfaces with acoustical sealant. D.For trim with back flanges intended for fasteners, attach to framing with same fasteners used for panels. Otherwise, attach trim according to manufacturer's written instructions. E.Prefill open joints,rounded edges,and damaged surface areas. F.Apply joint tape over gypsum board joints, except for trim products specifically indicated as not intended to receive tape. G.Gypsum Board Finish Levels: Finish panels to levels indicated below and according to ASTM C 840: 1.Level 5: At all locations visible, including ceilings. a.Primer and its application to surfaces are specified in Section 099123 "Interior Painting." 3.2 PROTECTION A.Protect installed products from damage from weather, condensation, direct sunlight, construction, and other causes during remainder of the construction period. B.Remove and replace panels that are wet, moisture damaged, and mold damaged. END OF SECTION 092900 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration CERAMIC TILING Bero Architecture PLLC 093013-1 14060.093913.02015 SECTION 093013 - CERAMIC TILING PART 1 - GENERAL 1.1 SUMMARY A. The work to be done under his section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of ceramic tiling shown on the Drawings or called for in the Project Manual including but not limited to: 1. Ceramic mosaic floor tile. 2. Glazed wall tile. 3. Tile backing panels. 4. Crack isolation membrane. 5. Stone Threshold. 1.2 ACTION SUBMITTALS A. Product Data: For each type of product. B. Samples: 1. Each type and composition of tile and for each color and finish required. 2. Assembled samples mounted on a rigid panel, with grouted joints, for each type and composition of tile and for each color and finish required. 3. Stone thresholds. 1.3 MAINTENANCE MATERIAL SUBMITTALS A. Furnish extra materials that match and are from same production runs as products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1. Tile and Trim Units: Furnish quantity of full-size units equal to 3 percent of amount installed for each type, composition, color, pattern, and size indicated. 1.4 QUALITY ASSURANCE A. Mockups: Build mockups to verify selections made under Sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution. 1. Build mockup of floor tile installation. 2. Build mockup of wall tile installation. 3. Subject to compliance with requirements, approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration CERAMIC TILING Bero Architecture PLLC 093013-2 14060.093913.02015 PART 2 - PRODUCTS 2.1 PRODUCTS, GENERAL A. ANSI Ceramic Tile Standard: Provide Standard-grade tile that complies with ANSI A137.1 for types, compositions, and other characteristics indicated. B. ANSI Standards for Tile Installation Materials: Provide materials complying with ANSI A108.02, ANSI standards referenced in other Part 2 articles, ANSI standards referenced by TCNA installation methods specified in tile installation schedules, and other requirements specified. 2.2 TILE PRODUCTS A. Ceramic Tile Type: Ceramic mosaic floor tile. 1. Basis-of-Design Product: Subject to compliance with requirements, provide Octagon and Dot by Dal-Tile Corporation or comparable product by one of the following: a. American Marazzi Tile, Inc. b. American Olean Corporation. c. Crossville, Inc. d. Interceramic. e. Iris US. f. Jeffrey Court Inc. g. Porcelanite. h. Seneca Tiles, Inc. 2. Composition: Porcelain. 3. Module Size: 2 inch by 2 inch octagon with 1 inch by 1 inch dot. 4. Thickness: 1/4 inch. 5. Surface: Smooth without abrasive admixture. 6. Dynamic Coefficient of Friction: Not less than 0.42. 7. Tile Color and Pattern: Matte White 6501 with 23 Cobalt Gloss Dot. 8. Grout Color: As selected by Architect from manufacturer's full range. B. Ceramic Tile Type: Glazed wall tile. 1. Basis-of-Design Product: Subject to compliance with requirements, Rittenhouse Square by Dal-Tile Corporation or comparable product by one of the following: a. American Olean Corporation. b. Roca. 2. Module Size: 3 by 6 inches. 3. Thickness: 5/16 inch. 4. Finish: Matte. 5. Tile Color: Matte Arctic White (0790). 6. Tile Bonding Pattern: Stack bond. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration CERAMIC TILING Bero Architecture PLLC 093013-3 14060.093913.02015 7. Grout Color: White, and as selected by Architect from manufacturer's full range. 8. Trim Units: Coordinated with sizes and coursing of adjoining flat tile where applicable and matching characteristics of adjoining flat tile. Provide shapes as follows, selected from manufacturer's standard shapes: a. Base: Coved, module size 6 by 3 inches. b. Wainscot Cap: Shelf Rail (K101); Arctic White, Matte, 2x6. c. External Corners: Bullnose, same size as adjoining flat tile. d. Internal Corners: Field-butted square corners. For coved base and cap use angle pieces designed to fit with stretcher shapes. 2.3 TILE BACKING PANELS A. Cementitious Backer Units: ANSI A118.9 or ASTM C 1325, Type A. 1. Products: Subject to compliance with requirements, provide one of the following available products that may be incorporated into the Work include, but are not limited to, the following: a. National Gypsum; PermaBase Cement Board. b. USG Corporation; DUROCK Cement Board. 2. Thickness: a. 5/8 inch – Walls. b. 1/4 inch – Floor. 2.4 CRACK ISOLATION MEMBRANE A. General: Manufacturer's standard product that complies with ANSI A118.12 for high performance and is recommended by the manufacturer for the application indicated. Include reinforcement and accessories recommended by manufacturer. B. Corrugated Polyethylene: Corrugated polyethylene with dovetail-shaped corrugations and with anchoring webbing on the underside; 3/16-inch nominal thickness. 1. Products: Subject to compliance with requirements, provide the available product that may be incorporated into the Work include, or approved equal: a. Schluter Systems L.P.; DITRA. 2.5 SETTING MATERIALS A. Dry-Set Portland Cement Mortar (Thinset): ANSI A118.1. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the following available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration CERAMIC TILING Bero Architecture PLLC 093013-4 14060.093913.02015 a. Boiardi Products Corporation; a QEP company. b. Bonsal American; an Oldcastle company. c. Bostik, Inc. d. C-Cure. e. Custom Building Products. f. Jamo Inc. g. Laticrete International, Inc. h. MAPEI Corporation. i. Southern Grouts & Mortars, Inc. j. Summitville Tiles, Inc. k. TEC; H. B. Fuller Construction Products Inc. 2. For wall applications, provide nonsagging mortar. B. Latex-Portland Cement Mortar (Thinset): ANSI A118.4. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the following available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Ardex Americas. b. Boiardi Products Corporation; a QEP company. c. Bonsal American; an Oldcastle company. d. Bostik, Inc. e. C-Cure. f. Custom Building Products. g. Jamo Inc. h. Laticrete International, Inc. i. MAPEI Corporation. j. Merkrete Systems; Parex USA, Inc. k. Southern Grouts & Mortars, Inc. l. Summitville Tiles, Inc. m. TEC; H. B. Fuller Construction Products Inc. 2. Provide prepackaged, dry-mortar mix to which only water must be added at Project site. 3. Provide prepackaged, dry-mortar mix combined with liquid-latex additive at Project site. 4. For wall applications, provide nonsagging mortar. 2.6 GROUT MATERIALS A. High-Performance Tile Grout: ANSI A118.7. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the following [available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Ardex Americas. b. Boiardi Products Corporation; a QEP company. c. Bonsal American; an Oldcastle company. d. Bostik, Inc. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration CERAMIC TILING Bero Architecture PLLC 093013-5 14060.093913.02015 e. C-Cure. f. Custom Building Products. g. Jamo Inc. h. Laticrete International, Inc. i. MAPEI Corporation. j. Southern Grouts & Mortars, Inc. k. Summitville Tiles, Inc. l. TEC; H. B. Fuller Construction Products Inc. 2. Polymer Type: Dry, redispersible form, prepackaged with other dry ingredients. 3. Polymer Type: Liquid-latex form for addition to prepackaged dry-grout mix. B. Grout for Pregrouted Tile Sheets: Same product used in factory to pregrout tile sheets. 2.7 STONE THRESHOLDS A. General: Fabricate to sizes and profiles indicated or required to provide transition between adjacent floor finishes. 1. Bevel edges at 1:2 slope, with lower edge of bevel aligned with or up to 1/16 inch above adjacent floor surface. Finish bevel to match top surface of threshold. Limit height of threshold to 1/2 inch or less above adjacent floor surface. B. Marble Thresholds: ASTM C 503/C 503M, with a minimum abrasion resistance of 10 according to ASTM C 1353 or ASTM C 241/C 241M and with honed finish. 1. Description: Uniform, fine- to medium-grained white stone with gray veining. 2.8 MISCELLANEOUS MATERIALS A. Grout Sealer: Manufacturer's standard product for sealing grout joints and that does not change color or appearance of grout. 1. Products: Subject to compliance with requirements, provide products by one of the following available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Bonsal American, an Oldcastle company. b. Custom Building Products. c. Jamo Inc. d. Southern Grouts & Mortars, Inc. e. Summitville Tiles, Inc. f. TEC, H. B. Fuller Construction Products Inc. B. Joint Sealant: Provide manufacturer’s standard chemically curing, elastomeric sealants of base polymer. 1. Color: Provide color of exposed sealants to match color of grout in tile adjoining sealed jointed unless otherwise indicated. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration CERAMIC TILING Bero Architecture PLLC 093013-6 14060.093913.02015 2. Provide sill seal band (compressible polyethylene gasket) at perimeter movement joints. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine substrates, areas, and conditions where tile will be installed, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. 1. Verify that substrates for setting tile are firm; dry; clean; free of coatings that are incompatible with tile-setting materials, including curing compounds and other substances that contain soap, wax, oil, or silicone; and comply with flatness tolerances required by ANSI A108.01 for installations indicated. B. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 PREPARATION A. Blending: For tile exhibiting color variations, verify that tile has been factory blended and packaged so tile units taken from one package show same range of colors as those taken from other packages and match approved Samples. If not factory blended, either return to manufacturer or blend tiles at Project site before installing. 3.3 CERAMIC TILE INSTALLATION A. Comply with TCNA's "Handbook for Ceramic, Glass, and Stone Tile Installation" for TCNA installation methods specified in tile installation schedules. Comply with parts of the ANSI A108 series "Specifications for Installation of Ceramic Tile" that are referenced in TCNA installation methods, specified in tile installation schedules, and apply to types of setting and grouting materials used. B. Extend tile work into recesses and under or behind equipment and fixtures to form complete covering without interruptions unless otherwise indicated. Terminate work neatly at obstructions, edges, and corners without disrupting pattern or joint alignments. C. Accurately form intersections and returns. Perform cutting and drilling of tile without marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and other penetrations so plates, collars, or covers overlap tile. D. Provide manufacturer's standard trim shapes where necessary to eliminate exposed tile edges. E. Jointing Pattern: Lay tile in grid pattern unless otherwise indicated. Lay out tile work and center tile fields in both directions in each space or on each wall area. Lay out tile work to minimize the use of pieces that are less than half of a tile. Provide uniform joint widths unless otherwise indicated. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration CERAMIC TILING Bero Architecture PLLC 093013-7 14060.093913.02015 F. Joint Widths: Unless otherwise indicated, install tile with the following joint widths: 1. Ceramic Mosaic Tile: 1/16 inch. 2. Glazed Wall Tile: 1/16 inch. G. Lay out tile wainscots to dimensions indicated or to next full tile beyond dimensions indicated. H. Expansion Joints: Provide expansion joints and other sealant-filled joints, including control, contraction, and isolation joints, where indicated. Form joints during installation of setting materials, mortar beds, and tile. Do not saw-cut joints after installing tiles. 1. Provide perimeter joint typical along edge of floor to wall intersection with compressible gasket. Remove any grout or mortar from joint. Provide elastomeric sealant. I. Grout Sealer: Apply grout sealer to grout joints in tile floors according to grout-sealer manufacturer's written instructions. As soon as grout sealer has penetrated grout joints, remove excess sealer and sealer from tile faces by wiping with soft cloth. J. Install panels and treat joints according to ANSI A108.11 and manufacturer's written instructions for type of application indicated. Use latex-portland cement mortar for bonding material unless otherwise directed in manufacturer's written instructions. K. Install crack isolation membrane to comply with ANSI A108.17 and manufacturer's written instructions to produce membrane of uniform thickness that is bonded securely to substrate. L. Stone Thresholds: Install stone thresholds in same type of setting bed as adjacent floor unless otherwise indicated. 1. Do not extend crack isolation membrane under thresholds set in standard dry-set or modified dry-set mortar. Fill joints between such thresholds and adjoining tile set on crack isolation membrane with elastomeric sealant. 3.4 INTERIOR CERAMIC TILE INSTALLATION SCHEDULE A. Interior Floor Installations, Wood Subfloor: 1. Ceramic Tile Installation: TCNA F144; thinset mortar on crack isolation membrane over cementitious backer units. a. Ceramic Tile Type: Ceramic mosaic floor tile. b. Thinset Mortar: Dry-set portland cement mortar. c. Grout: High-performance unsanded grout. B. Interior Wall Installations, Wood Studs or Furring: 1. Ceramic Tile Installation: TCNA W244C; thinset mortar on cementitious backer units. a. Ceramic Tile Type: Glazed wall tile. b. Thinset Mortar: Latex- portland cement mortar. c. Grout: High-performance unsanded grout. END OF SECTION 093013 Chi Phi Fraternity January 20, 2015 Interior Finishes Restoration WOOD FLOORING Bero Architecture PLLC 14060.096400.02015 096400 -1 SECTION 096400 -WOOD FLOORING PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of wood flooring shown on the Drawings or called for in the Project Manual including but not limited to: 1.Alternate No. 1. a.Field-finished wood flooring. b.Refinishing of existing wood flooring. 2.Replacement members and preparation for refinishing. 1.2 ACTION SUBMITTALS A.Product Data: For each type of product. B.MSDS: For each type of finishing product. Maintain copy at job site. C.Samples: For each type of wood flooring and accessory. 1.3 QUALITY ASSURANCE A.Hardwood Flooring: Comply with NOFMA's "Official Flooring Grading Rules" for species, grade, and cut. B.Oak Flooring: Comply with applicable MFMA grading rules for species, grade, and cut. C.Mockup: Provide mockup replacement wood flooring installation to verify stain and finish selection. Approved mockup to remain in place as a standard through installation. 1.4 PROJECT CONDITIONS A.Conditioning period begins not less than seven days before wood flooring installation, is continuous through installation, and continues not less than seven days after wood flooring installation. 1.Environmental Conditioning: Maintain an ambient temperature between 65 and 75 deg F and relative humidity planned for building occupants in spaces to receive wood flooring during the conditioning period. 2.Wood Flooring Conditioning: Move wood flooring into spaces where it will be installed, no later than the beginning of the conditioning period. Chi Phi Fraternity January 20, 2015 Interior Finishes Restoration WOOD FLOORING Bero Architecture PLLC 14060.096400.02015 096400 -2 a.Do not install flooring until it adjusts to relative humidity of, and is at same temperature as, space where it is to be installed. b.Open sealed packages to allow wood flooring to acclimatize immediately on moving flooring into spaces in which it will be installed. B.After conditioning period, maintain relative humidity and ambient temperature planned for building occupants. PART 2 -PRODUCTS 2.1 PERFORMANCE REQUIREMENTS A.Hardwood Flooring: Comply with NWFA A500 for species, grade, and cut. 2.2 FIELD-FINISHED WOOD FLOORING A.Solid-Wood Flooring: Kiln dried to 6 to 9 percent maximum moisture content; tongue and groove and end matched; with backs channeled. 1.Grade and Species: Select Grade; Match existing wood flooring species:White oak. 2.Cut: Vertical grain. 3.Thickness: 3/4 inch. 4.Face Width: Match existing.2-1/4-inches. 5.Lengths: Random-length strips complying with applicable grading rules. 6.Location: a.Foyer, Hallway, Music Room and Living Room. b.Dining Room: Repair of existing flooring. B.Urethane Finish System: Complete solvent-based, oil-modified system of compatible components that is recommended by finish manufacturer for application indicated. 1.Stain: Penetrating and nonfading type. a.Color: Design intention to match existing. As selected by Architect from manufacturer's full range. 2.Finish Coats: Formulated for multicoat application on wood flooring. C.Wood Filler: Compatible with finish system components and recommended by filler and finish manufacturers for use indicated. 2.3 ACCESSORY MATERIALS A.Fasteners: As recommended by manufacturer, but not less than that recommended in NWFA's "Installation Guidelines." B.Thresholds and Saddles: To match wood flooring. Tapered on each side. Chi Phi Fraternity January 20, 2015 Interior Finishes Restoration WOOD FLOORING Bero Architecture PLLC 14060.096400.02015 096400 -3 C.Asphalt-Saturated Felt: ASTM D 4869/D 4869M, Type II. D.Trowelable Leveling and Patching Compound: Latex-modified, hydraulic-cement-based formulation approved by wood flooring manufacturer. PART 3 -EXECUTION 3.1 PREPARATION A.Broom or vacuum clean substrates to be covered immediately before product installation. After cleaning, examine substrates for moisture, alkaline salts, carbonation, or dust. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 INSTALLATION A.Comply with flooring manufacturer's written installation instructions, but not less than applicable recommendations in NWFA's "Installation Guidelines.” B.Provide expansion space at walls and other obstructions and terminations of flooring of not less than 3/4 inch. C.Solid-Wood Flooring: Blind nail flooring to substrate. 3.3 FIELD FINISHING A.Finishing of new wood flooring. 1.Machine-sand flooring to remove offsets, ridges, cups, and sanding-machine marks that are noticeable after finishing. Vacuum and tack with a clean cloth immediately before applying finish. 2.Comply with applicable recommendations in NWFA's "Installation Guidelines: Wood Flooring". 3.Fill open-grained hardwood. 4.Fill and repair wood flooring seams and defects and fill all nail holes with manufacturer’s recommended wood filler compound. 5.Apply final finish as soon as possible after final sanding is complete. 6.Apply floor-finish materials in number of coats recommended by finish manufacturer for application indicated, but not less than three finish coats. a.Apply stains to achieve an even color distribution matching approved Samples. B.Refinishing of existing wood flooring: 1.Provide repairs as noted on Drawings. 2.Sweep floors clean. 3.Machine-sand flooring to remove existing finish as well as offsets, ridges, and cups. 4.Sand with 40-grit sandpaper if existing boards are uneven heights. Make first pass on a diagonal to the direction of flooring. Chi Phi Fraternity January 20, 2015 Interior Finishes Restoration WOOD FLOORING Bero Architecture PLLC 14060.096400.02015 096400 -4 5.Following sanding smooth and level, machine sand flooring with medium grit (No. 50 or 60) sandpaper in the direction of flooring. 6.Sand edges with No. 60 or 80 grit spinner paper in the direction of flooring. 7.Sand entire floor with No. 80 or 100 grit disk paper in the direction of flooring. 8.Scrape and hand-sand corners and areas not reachable by machine. 9.Clean floor to remove dust and debris prior to finishing. Floor shall be smooth and free of sanding marks. Apply final finish as soon as possible after final sanding is complete. Apply floor finish materials in coats recommended by finish manufacturer for application indicated. Allow minimum 24-hours or longer per manufacturer’s written instructions, drying time between finish coats. a.Apply stains to achieve even color distribution matching approved Samples. 3.4 FINISH APPLICATON A.Apply finishes according to manufacturer's written instructions and recommendations in "MPI Manual." 1.Testing: Test product system in an inconspicuous location for adhesion and compatibility prior to full-scale application. Apply finishes to produce surface films without cloudiness, holidays, lap marks, brush marks, runs, ropiness, or other surface imperfections. Apply coatings at spreading rate required to achieve the manufacturer’s recommended dry film thickness. a.Hand sand surface between coats with 220-grit sandpaper and wipe clean with damp cloth. B.Regardless of number of coats specified, apply as many coats as necessary for uniform appearance. 3.5 PROTECTION A.Do not cover wood flooring after finishing until finish reaches full cure, and not before seven days after applying last finish coat. B.Protect installed wood flooring during remainder of construction period with covering of heavy kraft paper or other suitable material. Do not use plastic sheet or film that might cause condensation. 1.Do not move heavy and sharp objects directly over kraft-paper-covered wood flooring. Protect flooring with plywood or hardboard panels to prevent damage from storing or moving objects over flooring. C.Repair or replace any damaged or deflective work, including but not limited to chipping or scratching of flooring. END OF SECTION 096400 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR PAINTING Bero Architecture PLLC 099123 -1 14060.099123.02015 SECTION 099123 -INTERIOR PAINTING. PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for interior painting shown on the Drawings or called for in the Project Manual including but not limited to: 1.Wood. 2.Gypsum board. 3.Plaster. 1.2 DEFINITIONS A.MPI Gloss Level 1: Not more than five units at 60 degrees and 10 units at 85 degrees, according to ASTM D 523. B.MPI Gloss Level 4: 20 to 35 units at 60 degrees and not less than 35 units at 85 degrees, according to ASTM D 523. C.MPI Gloss Level 5: 35 to 70 units at 60 degrees, according to ASTM D 523. 1.3 ACTION SUBMITTALS A.Product Data: For each type of product. Include preparation requirements and application instructions. 1.Include Printout of current "MPI Approved Products List" for each product category specified, with the proposed product highlighted. B.MSDS: For each type of product. C.Samples: For each type of paint system and in each color and gloss of topcoat. 1.4 MAINTENANCE MATERIAL SUBMITTALS A.Furnish extra materials,from the same product run, that match products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1.Paint: 5 percent, but not less than 1 gal. of each material and color applied. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR PAINTING Bero Architecture PLLC 099123 -2 14060.099123.02015 1.5 DELIVERY, STORAGE, AND HANDLING A.Delivery: Deliver manufacturer’s unopened containers to work site. Packaging shall bear manufacturer’s name, label, and the following information: 1.Product name and type (description). 2.Application and use instructions. 3.Surface preparation instructions. 4.VOC content. 5.Environmental issues. 6.Batch date. 7.Color number. B.Store materials not in use in tightly covered containers in a well-ventilated area that is within acceptable temperature range, per manufacturer’s written instructions. C.Store and dispose of solvent-based materials, and materials used with solvent-based materials, in accordance with requirements of local authorities having jurisdiction. 1.6 PROJECT CONDITIONS A.Apply waterborne paints only when temperatures of surfaces to be painted and surrounding air are between 50 and 90 deg F. B.Apply solvent-thinned paints only when temperatures of surfaces to be painted and surrounding air are between 45 and 95 deg F. PART 2 -PRODUCTS 2.1 MANUFACTURERS A.Products: Subject to compliance with requirements, provide one of the products listed in the Interior Painting Schedule for the paint category indicated. B.Basis of Design: Subject to compliance with requirements, provide paint products APPROVED BY CORNELL UNIVERSITY. Design based on products Benjamin Moore & Co or comparable products by one of the following manufacturer’s: 1.Pratt& Lambert 2.Sherwin Williams. 3.ICI Paint Stores, Inc. (Akzo Nobel Paints: ICI Paints/Glidden Professional/Devoe). 4.PPG Industries, Inc. (Pittsburgh Paints). 2.2 PAINT, GENERAL A.Material Compatibility: Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR PAINTING Bero Architecture PLLC 099123 -3 14060.099123.02015 1.Materials for use within each paint system shall be compatible with one another and substrates indicated, under conditions of service and application as demonstrated by manufacturer, based on testing and field experience. 2.For each coat in a paint system, products shall be recommended in writing by topcoat manufacturers for use in paint system and on substrate indicated. B.VOC Content: Products shall comply with VOC limits of authorities having jurisdiction. 1.Flat Paints and Coatings: 50 g/L. 2.Nonflat Paints and Coatings: 150 g/L. 3.Primers, Sealers, and Undercoaters: 200 g/L. C.Colors: As selected by Architect from manufacturer's full range. 1.Allow for 10 percent (10%) of colors to be a deep tone. 2.3 PRIMERS/SEALERS A.Primer, Latex, Water Based: 1.Benjamin Moore & Co.; Fresh Start High-Hiding All Purpose Primer (046). B.Wood-Knot Sealer: Sealer recommended in writing by topcoat manufacturer for use in paint systems indicated. 2.4 WATER-BASED PAINTS A.Latex, Interior, Flat, (Gloss Level 1): 1.Benjamin Moore & Co.; Waterborne Ceiling Paint (508). B.Latex, Interior, Institutional Low Odor/VOC, (Gloss Level 4). 1.Benjamin Moore & Co.; Super Spec Interior Latex (Eggshell) (C274). 2.5 CLEANING MATERIALS A.Water Cleaning: Clean with water and bristle brush. B.Job-Mixed Detergent Solution: Mix 2 cups of tetrasodium polyphosphate, 1/2 cup of laundry detergent, 5 quarts of 5-percent sodium hypochlorite bleach, and 15 quarts of warm water for each 5 gallon of solution required. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR PAINTING Bero Architecture PLLC 099123 -4 14060.099123.02015 PART 3 -EXECUTION 3.1 EXAMINATION A.Examine substrates and conditions, with Applicator present, for compliance with requirements for maximum moisture content and other conditions affecting performance of the Work. B.Maximum Moisture Content of Substrates: When measured with an electronic moisture meter as follows: 1.Wood:15 percent. 2.Gypsum Board: 12 percent. 3.Plaster: 12 percent. C.Verify suitability of substrates, including surface conditions and compatibility with existing finishes and primers. D.Proceed with coating application only after unsatisfactory conditions have been corrected. 1.Application of coating indicates acceptance of surfaces and conditions. 3.2 CLEANING A.Clean substrates of substances that could impair bond of paints, including dust, dirt, oil, grease, and incompatible paints and encapsulants. 1.Remove incompatible primers and reprime substrate with compatible primers or apply tie coat as required to produce paint systems indicated. 2.Remove dust, dirt, oil, grease, and sticky residue with job-mixed detergent solution; rinse thoroughly and allow to dry. Protect adjacent surfaces from cleaning process by masking surfaces. Detergent can damage metal, painted surfaces, stained wood, and glass. 3.For heavy-duty cleaning where job-mixed detergent solution does not adequately remove residue, mix 1 cup tetrasodium polyphosphate with 3 quarts water. Apply in a limited amount to substrate and protect adjacent construction. 3.3 PREPARATION A.Comply with manufacturer's written instructions and recommendations in "MPI Architectural Painting Specification Manual" applicable to substrates and paint systems indicated. B.Remove hardware, covers, plates, and similar items already in place that are removable and are not to be painted. If removal is impractical or impossible because of size or weight of item, provide surface-applied protection before surface preparation and painting. 1.After completing painting operations, use workers skilled in the trades involved to reinstall items that were removed. Remove surface-applied protection if any. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR PAINTING Bero Architecture PLLC 099123 -5 14060.099123.02015 C.Clean substrates of substances that could impair bond of paints, including dust, dirt, oil, grease, and incompatible paints and encapsulants. 1.Remove incompatible primers and reprime substrate with compatible primers or apply tie coat as required to produce paint systems indicated. D.Surface Preparation: Clean and prepare surfaces to be painted according to manufacturer’s written instructions for each particular substrate condition and as specified. 1.Provide barrier coats over incompatible primers or remove and re-prime. 2.Cementitious Materials: Remove efflorescence, chalk, dust, dirt, grease, oils, and release agents. 3.Wood: Clean surfaces of dirt, oil, and other foreign substances with scrapers, mineral spirits, and sandpaper, as required. Sand surfaces exposed to view smooth and dust off. a.Scrape and clean small, dry, seasoned knots, and apply a thin coat of white shellac or other recommended knot sealer before applying primer. After priming, fill holes and imperfections in finish surfaces with putty or plastic wood filler. Sand smooth when dried. b.Prime wood to be painted immediately on delivery. Prime edges, ends, faces, undersides, back sides, and cut edges of wood. E.Material Preparation: 1.Maintain containers used in mixing and applying paint in a clean condition, free of foreign materials and residue. 2.Stir material before application to produce a mixture of uniform density. Stir as required during application. Do not stir surface film into material. If necessary, remove surface film and strain material before using. F.Scheduled Painting: Apply first coat to surfaces that have been cleaned, pretreated, or otherwise prepared for painting as soon as practical after preparation and before subsequent surface deterioration. 1.If undercoats, stains, or other conditions show through final coat of paint, apply additional coats until paint film is of uniform finish, color, and appearance. 3.4 APPLICATION A.Application Procedures: Apply paints and coatings by brush, roller, spray, or other applicators according to manufacturer’s written instructions. All spray work must be back-brushed or rolled, and all unpainted surfaces protected from overspray. B.Scheduled Painting: Apply first coat to surfaces that have been cleaned, pretreated, or otherwise prepared for painting as soon as practical after preparation and before subsequent surface deterioration. 1.If undercoats, stains, or other conditions show through final coat of paint, apply additional coats until paint film is of uniform finish, color, and appearance. 2.Omit primer over metal surfaces that have been shop primed and touch up painted. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR PAINTING Bero Architecture PLLC 099123 -6 14060.099123.02015 C.Minimum Coating Thickness: Apply paint materials no thinner than manufacturer’s recommended spreading rate. Provide total dry film thickness of the entire system as recommended by manufacturer. D.Prime Coats: Before applying finish coats, apply a prime coat, as recommended by manufacturer, to material that is required to be painted or finished and that has not been prime coated by others. Re-coat primed and sealed surfaces where evidence of suction spots or unsealed areas in first coat appears, to ensure a finish coat with no burn-through or other defects due to insufficient sealing. E.Pigmented (Opaque) Finishes: Completely cover surfaces as necessary to provide a smooth, opaque surface of uniform finish, color, appearance, and coverage. Cloudiness, spotting, holidays, laps, brush marks, runs, sags, ropiness, or other surface imperfections will not be acceptable. 3.5 CLEANING AND PROTECTION A.Protect work of other trades against damage from paint application. Correct damage to work of other trades by cleaning, repairing, replacing, and refinishing, as approved by Architect, and leave in an undamaged condition. B.At completion of construction activities of other trades, touch up and restore damaged or defaced painted surfaces. C.At the end of each workday, remove empty cans, rags, rubbish, and other discarded paint materials from Project site. D.Provide “Wet Paint” signs to protect newly painted finishes. After completing painting operations, remove temporary protective wrappings provided by others to protect their work. 1.After work of other trades is complete, touch up and restore damaged or defaced painted surfaces. Comply with procedures specified in PDCA P1. 3.6 INTERIOR PAINTING SCHEDULE A.Wood Substrates: Including, but not limited to existing and new wood trim, wood-based panel products, and other items scheduled to be painted unless noted otherwise. 1.Institutional Low-Odor/VOC Latex System: a.Prime Coat: Primer, Latex, Water-based; Fresh Start High-Hiding All Purpose Primer. b.Intermediate Coat: Latex, interior, institutional low odor/VOC, matching topcoat. c.Topcoat: Latex, interior, institutional low odor/VOC, Super Spec Interior Latex (Eggshell). B.Gypsum Board and Plaster Substrates: 1.Institutional Low-Odor/VOC Latex System: Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration INTERIOR PAINTING Bero Architecture PLLC 099123 -7 14060.099123.02015 a.Prime Coat: Primer, Latex, Water-based; Fresh Start High-Hiding All Purpose Primer. b.Intermediate Coat: Latex, interior, institutional low odor/VOC, matching topcoat. c.Topcoat: Latex, interior, institutional low odor/VOC, Super Spec Interior Latex (Eggshell). C.Ceilings, Gypsum Board and Plaster: 1.Institutional Low-Odor/VOC Latex System: a.Prime Coat: Primer, Latex, Water-based; Fresh Start High-Hiding All Purpose Primer. b.Intermediate Coat: Latex,flat, matching topcoat. c.Topcoat: Latex, interior, flat, Waterborne Ceiling Paint (Flat). END OF SECTION 099123 Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration TOILET,BATH, AND Bero Architecture PLLC 102800-1 LAUNDRY ACCESSORIES 14060.102800.02015 SECTION 102800 -TOILET, BATH, AND LAUNDRY ACCESSORIES PART 1 -GENERAL 1.1 SUMMARY A.The work to be done under this section includes all equipment, labor, materials, and accessories required for the furnishing, setting in place, and completion of toilet, bath, and laundry accessories shown on the Drawings or called for in the Project Manual including but not limited to: 1.Washroom accessories. 2.Underlavatory guards. 3.Urinal screen. 1.2 ACTION SUBMITTALS A.Product Data: For each type of product. B.Shop Drawings: For urinal screen. Include plans, elevations, sections, details, and attachment details. 1.3 CLOSEOUT SUBMITTALS A.Maintenance data. 1.4 WARRANTY A.Manufacturer's Special Warranty for Mirrors: Manufacturer agrees to repair or replace mirrors that fail in materials or workmanship within specified warranty period. 1.Warranty Period:15 years from date of Substantial Completion. PART 2 -PRODUCTS 2.1 PUBLIC-USE WASHROOM ACCESSORIES A.Toilet Tissue (Roll) Dispenser -A: 1.Basis of Design: Subject to compliance with requirements, provide Double Roll Toilet Tissue Dispenser,Model B-2740,by Bobrick Washroom Equipment, Inc. or approved equal. a.Description:Double-roll dispenser. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration TOILET,BATH, AND Bero Architecture PLLC 102800-2 LAUNDRY ACCESSORIES 14060.102800.02015 b.Mounting: Surface mounted. c.Operation: Non-control delivery with theft-resistant spindle. d.Capacity: Designed for 4-1/2-or 5-inch-diameter tissue rolls. e.Material and Finish: Stainless steel, No.4 finish (satin). B.Automatic Paper Towel (Roll) Dispenser -B: 1.Basis of Design: Subject to compliance with requirements, provide Automatic Roll Paper Towel Dispenser, Model B-72974,by Bobrick Washroom Equipment, Inc. or approved equal. a.Description: Automatic motion sensing mechanism with user-adjustable delay and paper towel length; battery powered. b.Mounting: Surface mounted. c.Minimum Capacity: 8-inch wide, 800-foot long roll. d.Material and Finish: ABS plastic, translucent navy and beige. e.Lockset: Door opened with removable key. C.Waste Receptacle -C: 1.Basis of Design: Subject to compliance with requirements, provide Floor-Standing Dome-Top Waste Receptacle, Model B-2300, by Bobrick Washroom Equipment, Inc.or approved equal. a.Description: Floor-standing cylinder with solid bottom. b.Mounting: Freestanding. c.Minimum Capacity: 18-gal. d.Material and Finish: Stainless steel, No.4 finish (satin) with black cold-rolled steel dome-top. e.Liner: Removable, reusable vinyl liner. D.Underlavatory Guard -D: 1.Basis of Design: Subject to compliance with requirements, provide Lav Guard 2, by Truebro or approved equal. a.Description: Insulating pipe covering for supply and drain piping assemblies that prevents direct contact with and burns from piping; allow service access without removing coverings. b.Material and Finish: Antimicrobial, molded plastic, white. E.Grab Bar -E: 1.Basis of Design: Subject to compliance with requirements, provide Grab Bars with Snap Flange, Model B-5806 Series,by Bobrick Washroom Equipment, Inc. or approved equal. a.Description: 1-1/4-inch diameter stainless steel grab bars. b.Mounting: Flanges with concealed fasteners. c.Material: Stainless steel, 0.05 inch thick. 1)Finish: Smooth, No.4 finish (satin). Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration TOILET,BATH, AND Bero Architecture PLLC 102800-3 LAUNDRY ACCESSORIES 14060.102800.02015 d.Outside Diameter: 1-1/4 inches. e.Configuration and Length: As indicated on Drawings. F.Mirror Unit -F: 1.Basis of Design: Subject to compliance with requirements, provide Mirror with Stainless Steel Channel Frame, Model B-165 Series, by Bobrick Washroom Equipment, Inc. or approved equal. a.Frame: Stainless-steel channel. 1)Corners: Manufacturer's standard;Mitered. b.Hangers: Produce rigid, tamper-and theft-resistant installation, using method indicated below. 1)One-piece, galvanized-steel, wall-hanger device with spring-action locking mechanism to hold mirror unit in position with no exposed screws or bolts. c.Size: B-165 2448 –24-inches by 48-inches. 2.2 PHENOLIC-CORE TOILET COMPARMENTS -G A.Basis-of-Design Product: Subject to compliance with requirements, provide DuraLine Compact Laminate 1083 Series (Solid Phenolic Urinal Screen by Bobrick Washroom Equipment, Inc. or comparable product by one of the following: 1.Bradley Corporation; Mills Partitions. 2.Global Steel Products Corp. 3.Knickerbocker Partition Corporation. B.Urinal-Screen Style:Post to ceiling. C.Screen Construction: Solid phenolic-core panel material with melamine facing on both sides fused to substrate during panel manufacture (not separately laminated), and with eased and polished edges. Provide minimum 1/2-inch-thick panels. D.Urinal-Screen Post: Manufacturer's standard post design of 1-1/4-inch-square tubing;18-8, type-304, 18-gauge stainless steel with satin finish. E.Brackets (Fittings): 1.Stirrup Type: Ear or U-brackets,stainless steel. F.Phenolic-Panel Finish: 1.Facing Sheet Finish: One color and pattern. 2.Color and Pattern:As selected by Architect from manufacturer's full range, with manufacturer's standard dark color core. 3.Edge Color:Manufacturer’s standard. Chi Phi Fraternity Phase 2 January 20, 2015 Interior Finishes Restoration TOILET,BATH, AND Bero Architecture PLLC 102800-4 LAUNDRY ACCESSORIES 14060.102800.02015 G.Anchorages and Fasteners: Manufacturer's standard exposed fasteners of stainless steel, finished to match the items they are securing, with theft-resistant-type heads. Provide sex-type bolts for through-bolt applications. For concealed anchors, use stainless-steel, hot-dip galvanized-steel, or other rust-resistant, protective-coated steel compatible with related materials. 2.3 ACCESSORIES FABRICATION A.Keys: Provide universal keys for internal access to accessories for servicing and resupplying. Provide minimum of six keys to Owner's representative. PART 3 -EXECUTION 3.1 INSTALLATION A.Install accessories according to manufacturers' written instructions, using fasteners appropriate to substrate indicated and recommended by unit manufacturer. Install units level, plumb, and firmly anchored in locations and at heights indicated. B.Grab Bars: Install to withstand a downward load of at least 250 lbf,when tested according to ASTM F 446. 3.2 URINAL SCREEN INSTALLATION A.General: Comply with manufacturer's written installation instructions. Install units rigid, straight, level, and plumb. Secure units in position with manufacturer's recommended anchoring devices. 1.Maximum Clearances: a.Panels and Walls: 1 inch. 2.Stirrup Brackets: Secure panels to walls and to pilasters with no fewer than three brackets attached at midpoint and near top and bottom of panel. a.Locate wall brackets so holes for wall anchors occur in masonry or tile joints. END OF SECTION 102800 FIRE PROTECTION 211000-1 SECTION 211000 – FIRE PROTECTION PART 1 GENERAL 1.01 SUMMARY: A. Inside piping, including sprinkler heads, valves, hangers and supports, sleeves, and accessories. B. This Contractor shall include all piping, valves and devices necessary to provide protection system as shown in accordance with the requirements of NFPA Standard 13, Installation of Sprinkler Systems. 1.02 CODES AND REGULATIONS A. Comply with all applicable rules and regulations of the municipal laws and ordinances and latest revisions thereof. All work shall be done in full conformity with the requirements of all authorities having jurisdiction. Modifications required by the above authorities will be made without additional charges to the Owner. Where alterations to and/or deviations from the Contract Documents are required by the authorities, report the requirements to the Architect and secure approval before work is started. B. Work shall comply with codes and laws of New York State. These include but are not limited to: Building Code of New York State Fire Code of New York State C. The design, materials, and installation shall where applicable comply minimally with the following standards: NFPA 13 National Electric Code (NFPA 70) New York State Division of Housing and Community Renewal Design Handbook New York State Department of Heath Cross Connection Control D. Organizations that have applicable standards include: ANSI American National Standards Institute ASME American Society of Mechanical Engineers ASTM American Society for Testing Materials FM FM Global/FM Approved OSHA Occupational Safety and Health Act NEMA National Electrical Manufacturers Association NFPA National Fire Protection Association UL Underwriters Laboratories, Inc. 1.03 QUALITY ASSURANCE A. Sprinkler equipment and installations shall be in accordance with recommendations of Owner's Underwriters and approved by local Fire Commissioner. All components to be FM and U.L. Listed. B. Equipment and installation to meet requirements of NFPA No. 13 - Standard for the Installation of Sprinkler Systems. 1.04 SUBMITTALS FIRE PROTECTION 211000-2 A. Submit shop drawings and product data. B. Produce complete working drawings as defined by NFPA Standard 13 for review by local code officials and the owners insurance company if required. PART 2 PRODUCTS 2.01 ACCEPTABLE MANUFACTURES A. Manufacturer and Type: Tyco or equal. 2.02 SPRINKLER HEADS A. Temperature rating on fusible links shall suit specific hazard areas. Provide temperature rating, response, coverage and K-factor appropriate for the location. Unless otherwise required or noted – Ordinary temperature, ½”, 5.6 K Factor. B. Standard Coverage Concealed –Tyco RFII or similar D. Standard Coverage Sidewall – Horizontal semi-recessed with escutcheon. E. Sprinkler Finish: Finished Spaces – as specified by owner 2.03 PIPING A. Black Steel, UL listed, ASTM A-153, schedule 40, schedule 10 (2” and larger only). 2-1/2” – 3” – Schedule 40 1” – 2” - Schedule 40 B. Threaded fittings – Cast Iron Class 125, ANSI 16.4. Malleable Iron Class 300, ANSI B16.3. C. Grooved Piping - 2-1/2” minimum. Victaulic FireLock or equal. 1. Couplings – 300 PSI, rigid coupling, UL listed. Victaulic Style 005 2. Fittings – Ductile Iron. D. Do not use bushings or reducing couplings. PART 3 EXECUTION 3.01 INSTALLATION A. Run piping concealed above furred ceilings and in joists to minimize obstructions. Expose only heads. B. Provide on wall near sprinkler valve, cabinet containing extra sprinkler heads of various styles, quantities as required, and wrench suitable to each head type. C. Install system in accordance with NFPA 13. Provide all accessories required (drains, test connections, etc.) GENERAL PROVISIONS FOR PLUMBING WORK 220000-1 SECTION 220000 - GENERAL PROVISIONS FOR PLUMBING WORK PART 1 GENERAL 1.01 GENERAL PROVISIONS A. Provide materials and labor required for complete working systems as shown on drawings and/or specified. B. Coordinate with other trades. The contractor shall coordinate work with other trades to insure the coordination of the installation of their work. Coordination includes review of other trade drawings that may affect the work and meetings with other trades. C. The contractor shall be experienced in the work to be performed and knowledgeable of applicable codes and standards. The contractor is expected to provide complete work in accordance with the drawings, specifications and generally accepted methods of construction. 1.02 DRAWINGS AND SPECIFICATIONS A. The plans are diagrammatic and indicate only the sizes and general arrangement of piping and equipment; exact locations of all elements shall be determined as work progresses, in cooperation with the work of other trades. It is not intended to show every item of work or minor piece of equipment, but every item shall be furnished and installed without additional remuneration as necessary to complete the system in accordance with the best practice of the trade. 1.03 MATERIALS AND EQUIPMENT A. Manufacturers and model numbers specified on the drawings are the standard of design with regard to performance, capacity and physical properties. B. Submit specific product data for equipment whether the specified manufacturer is used or a substitute is used. Submit installation data and wiring diagrams (if applicable). C. Unless specifically noted, the equipment specification is not intended to preclude the substitution of material and equipment by other manufacturers. The contractor is responsible for changes due to substitutions (electrical, capacity, support, etc.) D. If other manufacturers are named, it does not relieve the contractor from supplying equipment or materials that meet the design intent and from the capacity, electrical, and physical requirements of the installation. A named alternate manufacturer does not mean that the alternate manufacturer’s standard equipment meets the specific criteria for the project. Named alternate manufacturers does not preclude the consideration of other manufacturers. E. Unless modified by the drawings and specifications, install equipment as required by the manufacturer’s instructions. 1.04 CODES AND REGULATIONS A. Comply with all applicable rules and regulations of the municipal laws and ordinances and latest revisions thereof. All work shall be done in full conformity with the requirements of all authorities having jurisdiction. Modifications required by the above authorities will be made without additional charges to the Owner. Where alterations to and/or deviations from the Contract Documents are required by the authorities, report the requirements to the Architect and secure approval before work is started. GENERAL PROVISIONS FOR PLUMBING WORK 220000-2 B. Furnish and file with the proper authorities, all drawings required by them in connection with the work. Obtain all permits, licenses and inspections and pay all legal and proper fees and charges in this connection. C. Work shall comply with codes and laws of New York State. These include but are not limited to: Building Code of New York State Plumbing Code of New York State Energy Conservation Construction Code of New York State Fuel Gas Code of New York State Fire Code of New York State D. Materials, and installation shall where applicable comply minimally with the following standards: ANSI A117.1 National Electric Code (NFPA 70) New York State Department of Heath Cross Connection Control E. Organizations that have applicable standards include: AGA American Gas Association ANSI American National Standards Institute ASHRAE American Society of Heating, Refrigerating and Air-Conditioning Engineers ASME American Society of Mechanical Engineers ASSE American Society of Sanitary Engineering ASTM American Society for Testing Materials NEMA National Electrical Manufacturers Association NFPA National Fire Protection Association OSHA Occupational Safety and Health Act UL Underwriters Laboratories, Inc. 1.05 EXCAVATION, TRENCHING AND BACKFILL A. Contractors shall be responsible for excavation, trenching, backfill, and floor patching as required for their respective trades. 1.06 RECORD DRAWINGS A. The Contractor shall keep an accurate location record of all underground and concealed piping, and of all changes from the original design. He is required to furnish this information to the Owner prior to his application for final payment. B. At completion of the project, all changes and deviations from the Contract Documents shall be recorded by the Contractor. 1.07 OPERATION AND MAINTENANCE MANUALS A. Unless specified differently elsewhere, provide three (3) copies of an Operation and Maintenance (O&M) manual containing the following: 1. Copies of reviewed shop drawings and product data. 2. For equipment provided: maintenance and operating instructions, parts list, wiring diagram(s). 3. All temperature control documentation (this may be bound separately if appropriate). GENERAL PROVISIONS FOR PLUMBING WORK 220000-3 4. Balance report. 5. Test reports and warranty information. B. O&M manuals information shall be bound in new three ring binders. The binders shall be labeled with the project name. 1.08 IDENTIFICATION A. Provide pipe identification for all piping installed including service and direction of flow. Provide sufficient identification throughout the facility. B. Provide valve tags for all valves indicating service. Provide valve chart or update existing valve chart. C. Provide labels for all equipment installed. Labels shall be phenolic nameplates. 1.09 RENOVATIONS A. Contractors shall verify exact existing conditions in the field and coordinate new work with these conditions. D. Contractors shall work with utilities and/or the building owners to find shut-off valves. Finding these valves or providing alternative means of shut-off remains the contractors responsibility. C. When removing materials or accessing hidden materials the contractor is responsible for restoring surfaces to match the existing adjacent surfaces. 1.10 START UP OF SYSTEMS AND EQUIPMENT A. The contractor is responsible for start up and testing of equipment and systems installed. B. Start up of equipment shall be in accordance with the manufacturers recommendations. C. Systems shall be demonstrably in full working order at the project completion. 1.11 SUPPORTS AND SEALANT A. Provide all required support for piping and equipment. Provide appropriate vibration isolation for equipment. B. Provide sleeves for piping through walls and floor. Provide sealant for the space between the sleeve and the pipe for fire and smoke walls/partitions/floors, exterior walls and floors, waterproof walls and floors. C. Provide sealant and fire stopping for duct and piping. Sealant and fire stopping for fire rated walls/partitions/floors shall be listed for the use. D. Unless otherwise noted, run piping as neatly and unobtrusively as possible. Where applicable run as high as possible. Coordinate with other trades. END OF SECTION 220000 PLUMBING SPECIALTIES 220500-1 SECTION 220500 - PLUMBING SPECIALTIES PART 1 GENERAL 1.01 SUMMARY A. Provide plumbing specialties. 1.02 Submittals A. Submit product data. PART 2 PRODUCTS 2.00 GENERAL REQUIREMENTS A. All products to comply with low lead requirements where applicable. 2.01 CLEANOUTS AND CLEANOUT ACCESS COVERS: A. Coated cast iron cleanout fitting with screw-type plug. Fitting connection type to match connected piping. B. Floor cleanout shall be an assembly with plug, adjustable height, and access plate. Floor cleanouts shall have frame and cover threaded for a two inch vertical adjustment. Adjustment threads shall be protected with shield of sufficient rigidity to hold back wet concrete, yet flexible enough to be readily removed when concrete is set. Frame and cover shall be vertically adjustable at all times up to application of finished floor covering. Whenever waterproof membrane is used in floor, provide clamping collar on cleanouts. Cleanouts shall have nickel-bronze round frame and cover. Cleanouts shall consist of "Y" fittings and 1/8 bends with brass or bronze screw plugs. Zurn Z-1400. Finished floor access plate – Polished nickel-bronze top. Un-finished floor access plate – Polished nickel-bronze top. Tile floor finish – Square polished nickel-bronze top. Carpet floor finish - Polished nickel-bronze top with carpet retainer. C. Wall clean outs – Round stainless steel wall plate. D. Cleanouts shall be same size as pipe, but not larger than 6 inches. Ensure ample clearance at cleanout for rodding of drainage system. E. Wall clean outs shall be with-in 2” of the wall surface. Provide cleanouts at base of vertical stacks with cleanout plug located approximately 30 inches above floor. Extend cleanouts to wall access cover. Cleanout shall consist of sanitary tees. 2.02 FLOOR DRAINS A. FD: Body - coated cast iron body with bottom outlet, membrane clamp, with adjustable collar. Trap primer tap. Strainer – round polished nickel bronze with square holes and removable grate secured with screws. 7” diameter strainer. Zurn Z-415 B. Provide coated cast iron P-trap with length of pipe between the trap and the floor drain. 2.03 TEMPERING VALVE (lavatory) A. Undercounter thermostatic tempering mixing valve, ASSE 1016, chrome plated. PLUMBING SPECIALTIES 220500-2 Powers e480 2.04 TRAP PRIMER A. ASSE 1018 trap primer based on water pressure drop. Precision Plumbing Products P1-500, P2-500. 2.05 WATER HAMMER ARRESTORS A. Install stainless steel bellows type water hammer arrestors on water lines connected to solenoid valves, flush valves and to fixture or group of fixtures complete with accessible isolation valve. 2.09 WALL HYDRANT (interior) A. Hose connection, bronze construction , key operated, narrow wall, with vacuum breaker. Zurn Z-1349 PART 3 EXECUTION 3.01 INSTALLATION A. Lubricate cleanout. Prior to building turnover remove cleanout plugs, re-lubricate and re- install using only enough force to ensure permanent leakproof joint. END OF SECTION 220500 VALVES 220523-1 SECTION 220523 - VALVES PART 1 GENERAL 1.01 SUMMARY A. Provide valves. 1.02 SUBMITTALS A. Submit product information. If product to be used is listed by manufacturer and Model No. specified herein, catalog cut is not required. B. Submit valve schedule which includes valve type for each use. 1.03 QUALITY ASSURANCE A. Valves, pressure reducing and pressure relief devices shall conform to the specification, regulations and requirements of all Agencies (Federal, State, and Local), codes, and associations having jurisdiction governing construction, sizing and application and location. B. All materials and dimensions shall conform to applicable ANSI and ASTM standards. PART 2 PRODUCTS 2.01 GENERAL A. Provide valves as shown on drawings. B. Provide valves of temperature and pressure ratings exceeding conditions under which they will operate. (WOG - Water, Oil, Gas; SWP Steam Working Pressure). 2.02 SERVICE VALVES A. Ball Valves 1. 1/2"- 2-1/2"; 150 psi SWP, 600 psi WOG. Bronze, full port, two piece body, TFE seats, brass ball, screwed or solder end, balancing stop plate. Hammond UP8301A/UP8311A, Apollo 77-100/ 77-200, Watts B6080/B6081, Nibco T-685-80-LF/ S-685-80-LF. PART 3 EXECUTION 3.01 INSTALLATION A. General 1. Install valves at locations as shown on drawings or specified. Provide line size valves unless otherwise noted. END OF SECTION 220523 Firestopping for Plumbing Systems 220580 - 1 SECTION 220580 - FIRESTOPPING FOR PLUMBING SYSTEMS PART 1 - GENERAL 1.01 SUMMARY A. Provide listed firestop at penetrations of rated walls, partitions, ceilings, floors and assemblies. 1.02 DEFINITIONS A. Firestopping: Material or combination of materials used to retain integrity of fire-rated construction by maintaining an effective barrier against the spread of flame, smoke, and hot gases through penetrations in fire rated wall and floor assemblies. 1.03 REFERENCES A. Test Requirements: ASTM E 814, "Standard Method of Fire Tests of Through Penetration Fire Stops" B. Test Requirements: UL 1479, “Fire Tests of Through-Penetration Firestops” C. Underwriters Laboratories (UL) of Northbrook, IL publishes tested systems in their "FIRE RESISTANCE DIRECTORY" that is updated annually. 1. UL Fire Resistance Directory: a. Firestop Devices (XHJI) b. Fire Resistance Ratings (BXRH) c. Through-Penetration Firestop Systems (XHEZ) d. Fill, Voids, or Cavity Material (XHHW) e. Forming Materials (XHKU) D. International Firestop Council Guidelines for Evaluating Firestop Systems Engineering Judgments E. Inspection Requirements: ASTM E 2174, “Standard Practice for On-site Inspection of Installed Fire Stops.” F. ASTM E 84, “Standard Test Method for Surface Burning Characteristics of Building Materials.” 1.04 QUALITY ASSURANCE A. A manufacturer's direct representative to be on-site during initial installation of firestop systems to train appropriate contractor personnel in proper selection and installation procedures. This will be done per manufacturer's written recommendations published in their literature and drawing details. B. Firestop System installation must meet requirements of ASTM E 814 or UL 1479 tested assemblies that provide a fire rating equal to that of construction being penetrated. C. Proposed firestop materials and methods shall conform to applicable governing codes having local jurisdiction. 1.05 SUBMITTALS Firestopping for Plumbing Systems 220580 - 2 A. Submit Product Data: Manufacturer’s specifications and technical data for each material including the composition and limitations, documentation of UL firestop systems to be used and manufacturer's installation instructions. B. Submit material safety data sheets provided with product delivered to job-site. PART 2 - PRODUCTS 2.01 FIRESTOPPING, GENERAL A. Provide firestopping composed of components that are compatible with each other, the substrates forming openings, and the items, if any, penetrating the firestopping under conditions of service and application, as demonstrated by the firestopping manufacturer based on testing and field experience. B. Provide components for each firestopping system that are needed to install fill material. Use only components specified by the firestopping manufacturer and approved by the qualified testing agency for the designated fire-resistance-rated systems. 2.02 ACCEPTABLE MANUFACTURERS A. Subject to compliance with through penetration firestop systems (XHEZ) listed in Volume II of the UL Fire Resistance Directory, provide products of the following manufacturers as identified below: 1. Hilti, Inc., Tulsa, Oklahoma 800-879-8000/www.us.hilti.com 2. Approved equal. 2.03 MATERIALS A. Use only firestop products that have been UL 1479 or ASTM E 814 tested for specific fire- rated construction conditions conforming to construction assembly type, penetrating item type, annular space requirements, and fire-rating involved for each separate instance. B. Cast-in place firestop devices are installed prior to concrete placement for use with noncombustible and combustible pipes (closed and open systems), and conduit penetrating concrete floors, the following products are acceptable: 1. Hilti CP 680 Cast-In Place Firestop Device a. Add Aerator adaptor when used in conjunction with aerator (“sovent”) system. 2. Hilti CP 681 Tub Box Kit for use with tub installations. 3. Hilti CP 682 Cast-In Place Firestop Device for use with noncombustible penetrants C. Sealants, caulking materials, or foams for use with non-combustible items including steel pipe, copper pipe, rigid steel conduit and electrical metallic tubing (EMT), the following products are acceptable: 1. Hilti FS-ONE Intumescent Firestop Sealant 2. Hilti CP 604 Self-leveling Firestop Sealant 3. Hilti CP 620 Fire Foam 4. Hilti CP 606 Flexible Firestop Sealant 5. Hilti CP 601s Elastomeric Firestop Sealant Firestopping for Plumbing Systems 220580 - 3 D. Intumescent sealants, caulking materials for use with combustible items (penetrants consumed by high heat and flame) including insulated metal pipe, PVC jacketed, flexible cable or cable bundles and plastic pipe, the following products are acceptable: 1. Hilti FS-ONE Intumescent Firestop Sealant E. Firestop collar or wrap devices attached to assembly around combustible plastic pipe (closed and open piping systems), the following products are acceptable: 1. Hilti CP 643N Firestop Collar 2. Hilti CP 644 Firestop Collar 3. Hilti CP 645/648 Wrap Strips F. Provide a firestop system with a "F" Rating as determined by UL 1479 or ASTM E 814 which is equal to the time rating of construction being penetrated. PART 3 - EXECUTION 3.01 PREPARATION A. Verification of Conditions: Examine areas and conditions under which work is to be performed and identify conditions detrimental to proper or timely completion. 1. Verify penetrations are properly sized and in suitable condition for application of materials. 2. Surfaces to which firestop materials will be applied shall be free of dirt, grease, oil, rust, laitance, release agents, water repellents, and any other substances that may affect proper adhesion. 3. Provide masking and temporary covering to prevent soiling of adjacent surfaces by firestopping materials. 4. Comply with manufacturer's recommendations for temperature and humidity conditions before, during and after installation of firestopping. 5. Do not proceed until unsatisfactory conditions have been corrected. 3.02 COORDINATION A. Coordinate location and proper selection of cast-in-place Firestop Devices with trade responsible for the work. Ensure device is installed before placement of concrete. B. Responsible trade to provide adequate spacing of field run pipes to allow for installation of cast-in-place firestop devices without interferences. 3.03 INSTALLATION A. Regulatory Requirements: Install firestop materials in accordance with UL Fire Resistance Directory. B. Manufacturer's Instructions: Comply with manufacturer's instructions for installation of through-penetration joint materials. Firestopping for Plumbing Systems 220580 - 4 1. Seal all holes or voids made by penetrations to ensure an air and water resistant seal. 2. Consult with mechanical engineer, project manager, and damper manufacturer prior to installation of UL firestop systems that might hamper the performance of fire dampers as it pertains to duct work. 3. Protect materials from damage on surfaces subjected to traffic. 3.04 FIELD QUALITY CONTROL A. Examine sealed penetration areas to ensure proper installation before concealing or enclosing areas. B. Keep areas of work accessible until inspection by applicable code authorities. C. Inspection of through-penetration firestopping shall be performed in accordance with ASTM E 2174, “Standard Practice for On-Site Inspection of Installed Fire Stops” or other recognized standard. D. Perform under this section patching and repairing of firestopping caused by cutting or penetrating of existing firestop systems already installed by other trades. END OF SECTION PIPING AND EQUIPMENT INSULATION 220716-1 SECTION 220716 - PIPING AND EQUIPMENT INSULATION PART 1 GENERAL 1.01 SUMMARY: A. The work covered by this specification consists of furnishing all labor, equipment, materials and accessories, and performing all operations required, for the correct installation of insulation on all piping, fittings, valves, controls and all other necessary items connected into the system subject to condensation or loss of heat. 1.02 QUALITY ASSURANCE A. Insulation Materials: Insulation materials must be manufactured at facilities certified and registered with an approved registrar to conform to ISO 9001 Quality Standard. 1. Pipe insulation shall be preformed and furnished in standard lengths with ends cut square, conforming with the dimensional requirements of ASTM C 585. 2. All insulating products shall have a 25/50 flame spread/smoke developed rating as tested in accordance with ASTM E 84. B. Insulation Requirements: All materials, products, thicknesses and installation shall conform with ASHRAE Standards and Energy Conservation Construction Code of New York State. C. Workmanship: All insulation to be installed by a licensed applicator and applied in accordance with the manufacturer’s recommendations. 1. All work shall comply with all applicable federal, state and local codes and laws. This shall include, but shall not be limited to, the Occupational Safety and Health Act. 2. All work shall conform with accepted industry and trade standards for commercial and industrial insulations. 3. Surfaces to be insulated shall be clean and free of dirt, scale, moisture, oil and grease. 1.03 SUBMITTALS A. Submit shop drawings which indicate complete material data, a list of materials proposed for this project and indicate thickness of material for individual services. 1.04 JOB CONDITIONS A. Deliver material to job site in original non-broken factory packaging, labeled with manufacturer's density and thickness. B. Perform work at ambient and equipment temperatures as recommended by the adhesive manufacturer. PART 2 PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Fiberglass Insulation PIPING AND EQUIPMENT INSULATION 220716-2 1. Owens-Corning 2. Johns Manville Corp. 3. Knauf B. PVC Fitting Covers 1. Zeston or equal 2.02 GENERAL A. All "K" factors are expressed in BTU/in./hr./sq.ft. 2.03 MATERIALS AND COMPONENTS A. Piping: All piping shall be insulated with a preformed fiber glass pipe insulation, complying with ASTM C 547, Class 3 (to 850°F [454°C]), rigid, molded pipe insulation, noncombustible. "K" value at 75o, maximum 0.23. All-Service (ASJ) Vapor-Retarder Jacket: A white, kraft paper, reinforced with a glass fiber yarn and bonded to an aluminum foil, with self sealing longitudinal closure laps (SSL) and butt strips. B. Fittings Covers: Fitting cover system shall be a complete factory-supplied system consisting of premolded PVC covers and fiberglass inserts precut to specific size, shape and thickness, complete with accessories to mechanically fasten system to adjacent pipe covering. Zeston 2000 PVC insulated fitting cover. PART 3 EXECUTION 3.01 GENERAL A. Insulation shall be installed in a workmanlike manner by workmen regularly engaged in this type of work. B. Hot B Insulate all hot piping and equipment (heat exchangers, etc.). Insulation may be broken at support. Pumps, flanges, expansion tanks, valves may be excluded. Cold B Insulate all cold piping and equipment. Insulation/vapor barrier shall be continuous at support, flanges, wall penetrations, etc. Insulate pumps, valves, air separators, etc. Expansion tanks, meters, backflow preventers may be excluded. C. A complete moisture and vapor seal shall be provided on cold surfaces where vapor barrier jackets or coatings are required. Anchors, hangers, and other projections shall be insulated and vapor sealed to prevent condensation. D. Pipe insulation shall be continuous through walls and floor openings except where walls or floors are required to be firestopped or required to have a fire resistance rating. E. All insulated piping shall be supported by hangers with metal shields to be installed with the piping. Inserts shall be provided and installed between the pipe and the shields. Inserts shall consist of rigid pipe insulation equal in thickness to the adjoining insulation and shall be vapor sealed into the adjoining insulation. Where hangers are in direct contact with low temperature piping the hanger and supporting rod shall be wrapped with foil-faced blanket insulation and vapor sealed. Hanger rod insulation and vapor barrier shall extend up the rod a minimum distance equal to the diameter of the pipe. PIPING AND EQUIPMENT INSULATION 220716-3 Galvanized metal shields shall be applied between hangers or supports and the pipe insulation. Shields shall be formed to fit the insulation and shall extend up to the centerline of the pipe and the length specified for the insulation hanger inserts less 4" (102 mm) to allow for vapor retarding butt joints on each side of the shields. F. The word "concealed" as used in this specification refers to insulation in furred spaces, pipe and duct shafts, unheated spaces immediately below roof, unexcavated space, crawlspaces, ceiling spaces, and tunnels. The word "exposed" refers to insulation in all other areas. G. Insulate fittings and valves. Do not insulate unions, flanges, flexible connections and expansion joints, except on chilled water and cold water lines or lines subject to condensation which shall also be furnished with removable plastic jackets. Terminate insulation neatly with molded PVC insulated end caps. H. Finish insulation neatly at hangers, supports, and other protrusions. All raw or cut ends of insulation shall be finished with a mastic suitable for the purpose. I. Locate insulation or cover seams in least visible locations. J. Adhesives, mastics and coatings shall be applied at the manufacturer’s recommended minimum coverage per gallon. K. At all points of connection, of new piping to existing, repair insulation on existing piping at new joints. 3.02 COLD PIPING/EQUIPMENT APPLICATION A. Piping: Butt all joints firmly together and smoothly secure all jacket laps and joint strips with lap adhesive or manufacturers recommended contact adhesive for elastomeric foams. Self-Seal Lap: Apply according to manufacturer's published recommendations. Ends of pipe insulation shall be sealed off with a vapor barrier coating at all fittings and valves and at intervals of 21 feet on continuous runs of pipe. B. Fittings & Valves: Insulate with molded fiberglass fittings; segments of pipe covering; or with firmly compressed foil-faced fiberglass blanket. Secure in place with 20 gauge corrosion- resistant wire and apply a smoothing coat of insulating cement. Cover with PVC covers shall overlap the adjoining pipe insulation and jackets and shall be sealed at all edges with vapor barrier adhesive. The tape shall overlap the jacket and the cover at least one inch. 3.03 HOT PIPING APPLICATION (UP TO 500oF) A. Piping: Butt all joints firmly together and smoothly secure all jacket laps and joint strips with lap adhesive. Flare-type staples at 4" spacings may be used for concealed work. Self-Seal Lap: Apply according to manufacturer's published recommendations. B. Fittings: Insulate with molded fiberglass fittings; segments of pipe covering; or with firmly compressed foil-faced fiberglass blanket. Secure in place with 20 gauge corrosion-resistant wire and apply a smoothing coat of insulating cement. Cover with PVC covers shall overlap the adjoining pipe insulation and jackets and shall be sealed at all edges with vapor barrier adhesive. The tape shall overlap the jacket and the cover at least one inch. PIPING AND EQUIPMENT INSULATION 220716-4 3.09 INSULATION THICKNESS SCHEDULE Piping Pipe Sizes (in.) Insulation Thickness(in.) Domestic Cold Water all 1 Domestic Hot Water all 1 END OF SECTION 220716 PLUMBING PIPING 221000-1 SECTION 221000 – PLUMBING PIPING PART 1 - GENERAL 1.01 SCOPE OF WORK A. Furnish and install all piping systems indicated on drawings, and as specified hereinafter. The piping runs indicated are diagrammatic and intended to show the runs, risers, etc., which are required. It is not the intent of the plans to show each offset, which may be required due to job conditions. Install the piping in as close conformance to the plans as possible, furnishing any additional offsets, drops, risers, etc., which may be required. B. This Contractor shall carefully coordinate his work with the work of other contractors so as to avoid unnecessary changes. C. Should Architect/Engineer's details, field conditions, change of equipment or shop drawing information necessitate an important rearrangement, report same to Engineer before proceeding with work and obtain written approval or revised print. 1.02 SUBMITTALS A. Piping installations shall be approved as required by the municipality having jurisdiction over the site of the installation. 1.03 QUALITY ASSURANCE A. All pipe and tubing shall be new, first quality, full weight, free from defects, straight, true and round. Each length of pipe and each fitting shall be marked or stamped with manufacturer's name. Bundled pipe shall be properly tabbed. B. All pipe and fittings shall conform to the latest standards of A.S.A. Code for pressure piping. C. All products shall comply with standards for low volatile organic compound emissions. PART 2 - PRODUCTS 2.01 COPPER TUBING AND FITTINGS A. Copper water tube, Types K, L and ASTM B88 (hard Temper unless otherwise specified). B. Copper tube, Type DWV, ASTM B306. C. 1/8"- 7/8" OD copper tubing; ASTM B75, seamless, annealed. D. Fittings: 1. Wrought copper tube fitting, solder type ANSI B16.22. 2. Cast brass water tube fitting, solder type, ANSI B16.18. 3. Wrought copper SWV fittings, solder type, ANSI B16.29. E. Unions, 1/2"- 2"; brass water tube fitting, ground joint, screwed. F. Flanges; brass water tube fitting, solder, flat face, ANSI B16-5 Class 150. 2.03 CAST IRON PIPE AND FITTINGS PLUMBING PIPING 221000-2 A. Cast Iron Pipe 1. Hub and spigot soil pipe: service weight, coated, ASTM A74. 2. Hubless soil pipe, coated, service weight, conforming to Cast Iron Soil Pipe Institute Standard No. 301. 3. Hubless joint coupling; mechanical type comprised of an all stainless steel shield and clamp assembly, and an elastomer sealing sleeve. Tested and approved - Factory Mutual 1680 , Class 1. Clamp All or approved equal. 2.08 JOINING AND SEALANT MATERIALS A. Thread Sealant 1. Teflon thread sealer B. Solder: Solid wire type - 95% tin - 5% antimony; ASTM B32-95TA or approved equal. C. Solder flux: Harris Co. Stay-Clean D. Flange Gasket Material 1. Waterproofed non-asbestos designed for the temperatures and pressures of the piping system in which installed. E. Modular Mechanical Seal; Watertight Mechanical Seal. Thunderline Corp. Link-Seal. 2.09 PIPE SLEEVES A. Pipe sleeves except where otherwise specified for a particular herein or in individual work sections, shall be of 20 gauge galvanized sheet steel with a lock seam joint. B. Sleeves shall be of schedule 40 galvanized steel pipe in the following locations: waterproof walls and floors, outside walls, foundation walls, floors having a floor drain, floors over mechanical equipment, and floors on grade. C. Exceptions to the above are core drilled holes in foundation walls and non-waterproof interior walls and floors where no sleeves are required. D. Sleeves in fire rated partitions and floors shall be packed with a UL listed fire stop. PART 3 - EXECUTION 3.01 PIPING INSTALLATION A. General 1. Work of this section shall start as soon as building construction permits and furnish and insert all pipe and other hangers supports, including planning of work, purchasing materials for prompt delivery and supply sufficient labor to complete the work as rapidly as the progress of the building allows. 2. All measurements, distances, levels shall be verified at the building. PLUMBING PIPING 221000-3 3. Open ends of pipes and equipment shall be properly capped during installation to keep dirt and other foreign materials out of the system. 4. Install piping properly while allowing maximum head room and allowance for the swing of doors and equipment. 5. Install piping with approved cold strain. Make allowance for the expansion and contraction of piping. 6. Where furred spaces are indicated, keep pipes as close to structural members as possible so as to require minimum furring. In the case of an exterior wall, piping shall be installed interior to the insulation so as not to break the continuity of the insulation membrane. 7. Unless otherwise indicated, conceal piping in building construction, i.e., above suspended ceiling. Install and test piping so as not to cause delay to work of other trades. 8. Provide easy and safe access to valves and other apparatus requiring operation. Provide access panels as required. 9. Do not install any bullheaded tees. 10. Cut all pipe accurately to measurements established at building and work into place without springing or forcing. Install all pipe so that it may expand and contract freely without change to any other work or to itself. All pipes, after having been cut, shall be reamed to remove burrs. All threads shall be clean cut and tapered. All piping shall be cleaned free of pipe cutting oil prior to erection. All change in direction shall be made with fittings, not with bent pipe, and equipment shall be properly capped and plugged during installation to keep dirt or other foreign materials out of the system. Install piping parallel with building surfaces and other piping, maintaining maximum head room, properly spaced, so as to provide clearance for covering. 11. All water connections to equipment and control valves shall have brass-ground joint unions or flanges. 12. Close nipples will not be accepted. Use shoulder nipples with minimum unthreaded portion not less than 1/2". Use extra heavy pipe where shoulder portion is less than 1-1/2". 13. Couplings will be permitted only where full lengths of pipe do not reach objective. Use only extra heavy couplings of same material as pipe where required. 14. Furnish and install pipe anchors where indicated on drawings and where required. The anchors shall be constructed of heavy steel shapes, welded to pipe and secured to concrete and/or structural steel. B. Pipe Joints 1. Square cut and ream ends of pipe, nipples, and tubing. 2. Install a gasket for each flanged joint. 3. Use an approved teflon pipe thread tape on all screwed joints. 4. Provide the appropriate die-electric connector between dissimilar pipe joints. C. Domestic Water Piping PLUMBING PIPING 221000-4 1. Cold and hot water piping shall be installed with a pitch to be completely drainable. Provide a valved hose connection at all low points. Provide a manual air vent at all high points. 2. Provide a gate or ball valve on each branch to each set of fixtures, units or equipment. 3. Provide complete cold and hot domestic water system from building entrance to each fixture. 4. Flush entire system prior to connection of fixtures. See Section 3.03. F. Drainage Piping 1. Install horizontal piping at a pitch as required by the National Plumbing Code or as required by state and local codes. 2. Vents through the roof shall be full vent riser size with a minimum pipe size of 3". Extended vent 12" above roof. 3.02 PIPE SLEEVE INSTALLATION A. General 1. Set sleeves, obtain review of their locations in ample time to permit pouring of concrete or progressing of other construction work as scheduled. 2. Sleeve Size a. Inside diameter of sleeve or core drilled holes to be 1/2 inch bigger than outside diameter of the pipe, or insulation if the pipe is to be insulated. Coordinate sleeve size with space required by modular mechanical type seal if used. b. The length of the sleeve in walls and partitions is to be equal to the finished thickness of the wall or partition. c. For floors the sleeve should be 1/2 inch longer than the thickness of the floor. Extend the sleeve 1/2 inch above finished floor. 3. Packing of Sleeves and Core Drilled Holes a. Pack sleeves in exterior masonry walls and waterproof walls with modular mechanical type seal. b. Fill space around pipes through floors and fire rated walls and partitions with a UL listed fire sealant. 3.03 FLOOR, WALL AND CEILING ESCUTCHEONS A. Provide a solid, polished chrome plated, cast brass escutcheon with set screw for all un- insulated piping passing through floors, walls and ceilings of finished areas. B. Provide a solid cast iron escutcheon with set screw for un-insulated piping passing through floors, walls, and ceilings of unfinished areas. 3.04 PIPE SCHEDULE PLUMBING PIPING 221000-5 A. Cold Water (above ground), 125 psig and less 1. 4" and less; Type L copper tubing with solder fittings. B. Domestic Hot Water Supply and Recirculation, 125 psig and less. 1. 4" and less; Type L, copper tubing with solder fittings. C. Sanitary and Storm Drainage (above ground) 1. All pipe sizes; Service DWV copper tubing with solder end drainage fitting. 2. All pipe sizes; Service weight cast iron hubless pipe with cast iron hubless fittings. D. Vents shall be of the same materials and fitting types selected for the drainage system. 3.05 TESTING A. Test all piping as specified below before installation of insulation and connection to equipment. Perform test in a timely manner to allow building construction to continue. 1. Water piping; provide hydrostatic test at 100 psi for one hour. 2. Fuel gas; provide pneumatic test. 3. Waste Piping: After installation of piping, block ends and fill the system with water to 10 feet above the highest point. Leave for one hour and check for leaks. If leaks are found, repair and repeat test. Perform test on under ground piping before backfilling trenches. B. Flush all water piping with clean water before connection to equipment. C. Sanitize domestic water piping in accordance with the NY State building code. END OF SECTION 221000 Plumbing Fixtures 224000-1 SECTION 224000 - PLUMBING FIXTURES PART 1 - GENERAL 1.01 SUMMARY: A. Plumbing fixtures and trim. 1.02 SUBMITTALS A. Submit manufacturer's product data and installation instructions. Include product data for carriers. 1.03 GENERAL REQUIREMENTS A. Provide new fixtures, approved, free from flaws and blemishes with finishes surface clear, smooth and bright. B. Provide approved plumbing fittings. Visible parts of fixture brass and accessories shall be heavily chrome plated. C. Protect fixtures against use and damage during construction. 2 - PRODUCTS 2.00 Acceptable Manufacturers: Vitreous China – Mansfield, American Standard, Kohler, or equal. Lavatory Faucets – Moen, Chicago 2.01 ACCESSORIES A. Water Supply Stops – 1/4 turn ball stop chrome plated brass, loose key. 2.02 LAVATORIES – ACCESSIBLE WALL MOUNTED A. 21”X20" white vitreous china, for concealed arm carrier. Vitreous china knee shroud. 4" faucet centers, ASME A112.19.2M. Meets ANSI A117.1. American Standard Murro B. Faucet – deck mount chrome plated brass construction with single lever handle. 0.5 GPM aerator. Complies with ADA/ANSI 117.1. Moen Commercial 8413. Grid strainer waste. C. Fittings: Chrome plated; two piece cast brass drainable p-trap, angle key stops with cast escutcheons, nipples. D. Carrier: Floor mounted, concealed arm. Zurn 2.03 LAVATORIES –WALL MOUNTED A. 19-5/8”X9" (9” maximum dimension from back wall) white vitreous china, Rohl 1090-00 B. Faucet – deck mount chrome plated brass construction single hole with single lever handle. 0.5 GPM aerator. Moen or American Standard Grid strainer waste.Moen Brantford C. Fittings: Chrome plated; two piece cast brass drainable p-trap, angle key stops with cast escutcheons, nipples. Plumbing Fixtures 224000-2 D. Carrier: Floor mounted concealed. 2.04 WATER CLOSETS - FLOOR MOUNT- FLUSH TANK A. Siphon jet, vitreous china elongated bowl, 16-1/2” high (rim) 1.28 GPF. 1,000 MaP flushing score. 28-1/2” max. from back wall. American Standard Cadet B. Chrome plated copper supply and chrome plated stop with escutcheon. Provide hub, brass bolts, and wax seal. C. White solid plastic open front seat, stainless steel hardware, Check hinge and self- sustaining feature. D. Accessibility - accessible fixtures shall be 16-1/2” high (rim). Flush lever located on the open side of the water closet. 2.05 URINAL A. Vitreous china, 0.5 GPF, Washout flush with flushing rim, wall mounted, top spud, extended sides and elongated rim. American Standard Washbrook B. Flush Valve: Sloan Royal. C. Carrier – Concealed floor mount. 3 - EXECUTION 3.01 INSTALLATION A. Install each fixture with trap, easily removable for servicing and cleaning. At completion thoroughly clean plumbing fixtures and equipment. B. Provide chrome plated escutcheons for supplies and waste. C. Mount accessible fixtures in accordance with State and Federal (ADA) accessibility code. D. Install hose and faucets and hose connections with vacuum breakers. E. Manufacturer's instructions shall be followed in setting fixtures and all roughing to be centered. All fixtures indicated on drawings or mentioned in specifications shall be properly drained, vented and supplied with cold or hot water as required according to the local code, whether these connections are specifically shown or called for or not. F. Metal parts of fixtures and all fittings, valve pipe, screws, nuts, washers wall plates, rim guards, escutcheons, etc., exposed in finished rooms shall be chromium plated brass. Teflon tape to be used on all screwed joints for chromium pipe. Provide chrome plated nipple for inlet of angle stops. G. Waste lines from traps shall be run in wall except where structural condition or fixture location makes this impossible, in which case exposed piping enters finished room through wall or floor. Plumbing Fixtures 224000-3 H. This Contractor shall protect his own work so that all fixtures and brass goods are in perfect condition when turned over to Owner. At completion of work, clean all fixtures, and metal work and leave in polished condition. I. Wall-hung fixtures, unless otherwise noted, to be supported by a concealed chair type carrier or foot support bearing on the floor and to be secured to wall in accordance with the carrier manufacturer's details and specifications. Lavatory carriers shall have supporting plate suitable for concealed hanger furnished with fixture. Proposed method of support must be approved by the Architect. J. Stop valves shall be furnished for each fixture on both hot and cold water lines, Provide shutoff valves if stops are not used. K. All rough piping shall be rigidly supported at the wall connections. END OF SECTION 224000 GENERAL PROVISIONS FOR HVAC WORK 230000-1 SECTION 230000 - GENERAL PROVISIONS FOR HVAC WORK (MECHANICAL) PART 1 GENERAL 1.01 GENERAL PROVISIONS A. Mechanical work can encompasses HVAC and others as defined elsewhere in the contract documents. Provide materials and labor required for complete working systems as shown on drawings and/or specified. B. Coordinate with other trades. The contractor shall coordinate work with other trades to insure the coordination of the installation of their work. Coordination includes review of other trade drawings that may affect the work and meetings with other trades. C. The contractor shall be experienced in the work to be performed and knowledgeable of applicable codes and standards. The contractor is expected to provide complete work in accordance with the drawings, specifications and generally accepted methods of construction. 1.02 DRAWINGS AND SPECIFICATIONS A. The plans are diagrammatic and indicate only the sizes and general arrangement of piping and equipment; exact locations of all elements shall be determined as work progresses, in cooperation with the work of other trades. It is not intended to show every item of work or minor piece of equipment, but every item shall be furnished and installed without additional remuneration as necessary to complete the system in accordance with the best practice of the trade. 1.03 MATERIALS AND EQUIPMENT A. Manufacturers and model numbers specified on the drawings are the standard of design with regard to performance, capacity and physical properties. B. Submit specific product data for equipment whether the specified manufacturer is used or a substitute is used. Submit installation data and wiring diagrams (if applicable). C. Unless specifically noted, the equipment specification is not intended to preclude the substitution of material and equipment by other manufacturers. The contractor is responsible for changes due to substitutions (electrical, capacity, support, etc.) D. If other manufacturers are named, it does not relieve the contractor from supplying equipment or materials that meet the design intent and from the capacity, electrical, and physical requirements of the installation. A named alternate manufacturer does not mean that the alternate manufacturer’s standard equipment meets the specific criteria for the project. Named alternate manufacturers does not preclude the consideration of other manufacturers. E. Unless modified by the drawings and specifications, install equipment as required by the manufacturer’s instructions. 1.03 CODES AND REGULATIONS A. Comply with all applicable rules and regulations of the municipal laws and ordinances and latest revisions thereof. All work shall be done in full conformity with the requirements of all authorities having jurisdiction. Modifications required by the above authorities will be made without additional charges to the Owner. Where alterations to and/or deviations from the Contract Documents are required by the authorities, report the requirements to the Architect and secure approval before work is started. GENERAL PROVISIONS FOR HVAC WORK 230000-2 B. Work shall comply with codes and laws of New York State. These include but are not limited to: Building Code of New York State Mechanical Code of New York State Energy Conservation Construction Code of New York State Fuel Gas Code of New York State Fire Code of New York State C. The materials, and installation shall where applicable comply minimally with the following standards: ANSI A117.1 ASHRAE Handbooks National Electric Code (NFPA 70) NFPA 90A SMACNA HVAC Metal Duct Standards D. Organizations that have applicable standards include: AGA American Gas Association ANSI American National Standards Institute ASHRAE American Society of Heating, Refrigerating and Air-Conditioning Engineers ASME American Society of Mechanical Engineers ASTM American Society for Testing Materials NEMA National Electrical Manufacturers Association NFPA National Fire Protection Association OSHA Occupational Safety and Health Act SMACNA Sheet Metal and Air-Conditioning Contractors National Association UL Underwriters Laboratories, Inc. 1.05 RECORD DRAWINGS A. The Contractor shall keep an accurate location record of all underground and concealed piping, and of all changes from the original design. He is required to furnish this information to the Owner prior to his application for final payment. B. At completion of the project, all changes and deviations from the Contract Documents shall be recorded by the Contractor. 1.06 OPERATION AND MAINTENANCE MANUALS A. Unless specified differently elsewhere, provide three (3) copies of an Operation and Maintenance (O&M) manual containing the following: 1. Copies of reviewed show drawings and product data. 2. For equipment provided: maintenance and operating instructions, parts list, wiring diagram(s). 3. All temperature control documentation (this may be bound separately if appropriate). 4. Balance report. 5. Test reports and warranty information. GENERAL PROVISIONS FOR HVAC WORK 230000-3 B. O&M manuals information shall be bound in new three ring binders. The binders shall be labeled with the project name. 1.07 IDENTIFICATION A. Provide pipe identification for all piping installed including service and direction of flow. Provide sufficient identification throughout the facility. B. Provide valve tags for all valves indicating service. Provide valve chart or update existing valve chart. C. Provide labels for all equipment installed. Labels shall be phenolic nameplates. 1.08 RENOVATIONS A. Contractors shall verify exact existing conditions in the field and coordinate new work with these conditions. B. Contractors shall work with utilities and/or the building owners to find shut-off valves. Finding these valves or providing alternative means of shut-off remains the contractors responsibility. C. When removing materials or accessing hidden materials the contractor is responsible for restoring surfaces to match the existing adjacent surfaces. 1.09 START UP OF SYSTEMS AND EQUIPMENT A. The contractor is responsible for start up and testing of equipment and systems installed. B. Start up of equipment shall be in accordance with the manufacturers recommendations. C. Systems shall be demonstrably in full working order at the project completion. 1.10 SUPPORTS AND SEALANT A. Provide all required support for piping, duct and equipment. Provide appropriate vibration isolation for equipment. B. Provide sleeves for piping through walls and floor. Provide sealant for the space between the sleeve and the pipe for fire and smoke walls/partitions/floors, exterior walls and floors, waterproof walls and floors. C. Provide sealant and fire stopping for duct and piping. Sealant and fire stopping for fire rated walls/partitions/floors shall be listed for the use. D. Unless otherwise noted, run piping and duct as neatly and unobtrusively as possible. Where applicable run as high as possible. Coordinate with other trades. END OF SECTION 230000 Firestopping for mechanical systems 230580 - 1 SECTION 230580 - FIRESTOPPING FOR MECHANICAL SYSTEMS PART 1 - GENERAL 1.01 SUMMARY A. Provide listed firestop at penetrations of rated walls, partitions, ceilings, floors and assemblies. 1.02 DEFINITIONS A. Firestopping: Material or combination of materials used to retain integrity of fire-rated construction by maintaining an effective barrier against the spread of flame, smoke, and hot gases through penetrations in fire rated wall and floor assemblies. 1.03 REFERENCES A. Test Requirements: ASTM E 814, "Standard Method of Fire Tests of Through Penetration Fire Stops" B. Test Requirements: UL 1479, “Fire Tests of Through-Penetration Firestops” C. Underwriters Laboratories (UL) of Northbrook, IL publishes tested systems in their "FIRE RESISTANCE DIRECTORY" that is updated annually. 1. UL Fire Resistance Directory: a. Firestop Devices (XHJI) b. Fire Resistance Ratings (BXRH) c. Through-Penetration Firestop Systems (XHEZ) d. Fill, Voids, or Cavity Material (XHHW) e. Forming Materials (XHKU) D. International Firestop Council Guidelines for Evaluating Firestop Systems Engineering Judgments E. Inspection Requirements: ASTM E 2174, “Standard Practice for On-site Inspection of Installed Fire Stops.” F. ASTM E 84, “Standard Test Method for Surface Burning Characteristics of Building Materials.” 1.04 QUALITY ASSURANCE A. A manufacturer's direct representative to be on-site during initial installation of firestop systems to train appropriate contractor personnel in proper selection and installation procedures. This will be done per manufacturer's written recommendations published in their literature and drawing details. B. Firestop System installation must meet requirements of ASTM E 814 or UL 1479 tested assemblies that provide a fire rating equal to that of construction being penetrated. C. Proposed firestop materials and methods shall conform to applicable governing codes having local jurisdiction. 1.05 SUBMITTALS Firestopping for mechanical systems 230580 - 2 A. Submit Product Data: Manufacturer’s specifications and technical data for each material including the composition and limitations, documentation of UL firestop systems to be used and manufacturer's installation instructions. B. Submit material safety data sheets provided with product delivered to job-site. PART 2 - PRODUCTS 2.01 FIRESTOPPING, GENERAL A. Provide firestopping composed of components that are compatible with each other, the substrates forming openings, and the items, if any, penetrating the firestopping under conditions of service and application, as demonstrated by the firestopping manufacturer based on testing and field experience. B. Provide components for each firestopping system that are needed to install fill material. Use only components specified by the firestopping manufacturer and approved by the qualified testing agency for the designated fire-resistance-rated systems. 2.02 ACCEPTABLE MANUFACTURERS A. Subject to compliance with through penetration firestop systems (XHEZ) listed in Volume II of the UL Fire Resistance Directory, provide products of the following manufacturers as identified below: 1. Hilti, Inc., Tulsa, Oklahoma 800-879-8000/www.us.hilti.com 2. Approved equal. 2.03 MATERIALS A. Use only firestop products that have been UL 1479 or ASTM E 814 tested for specific fire- rated construction conditions conforming to construction assembly type, penetrating item type, annular space requirements, and fire-rating involved for each separate instance. B. Cast-in place firestop devices are installed prior to concrete placement for use with noncombustible and combustible pipes (closed and open systems), and conduit penetrating concrete floors, the following products are acceptable: 1. Hilti CP 680 Cast-In Place Firestop Device a. Add Aerator adaptor when used in conjunction with aerator (“sovent”) system. 2. Hilti CP 681 Tub Box Kit for use with tub installations. 3. Hilti CP 682 Cast-In Place Firestop Device for use with noncombustible penetrants C. Sealants, caulking materials, or foams for use with non-combustible items including steel pipe, copper pipe, rigid steel conduit and electrical metallic tubing (EMT), the following products are acceptable: 1. Hilti FS-ONE Intumescent Firestop Sealant 2. Hilti CP 604 Self-leveling Firestop Sealant 3. Hilti CP 620 Fire Foam 4. Hilti CP 606 Flexible Firestop Sealant 5. Hilti CP 601s Elastomeric Firestop Sealant Firestopping for mechanical systems 230580 - 3 D. Sealants or caulking materials for use with sheet metal ducts, the following products are acceptable: 1. Hilti CP 601s Elastomeric Firestop Sealant 2. Hilti CP 606 Flexible Firestop Sealant 3. Hilti FS-ONE Intumescent Firestop Sealant E. Provide a firestop system with a "F" Rating as determined by UL 1479 or ASTM E 814 which is equal to the time rating of construction being penetrated. PART 3 - EXECUTION 3.01 PREPARATION A. Verification of Conditions: Examine areas and conditions under which work is to be performed and identify conditions detrimental to proper or timely completion. 1. Verify penetrations are properly sized and in suitable condition for application of materials. 2. Surfaces to which firestop materials will be applied shall be free of dirt, grease, oil, rust, laitance, release agents, water repellents, and any other substances that may affect proper adhesion. 3. Provide masking and temporary covering to prevent soiling of adjacent surfaces by firestopping materials. 4. Comply with manufacturer's recommendations for temperature and humidity conditions before, during and after installation of firestopping. 5. Do not proceed until unsatisfactory conditions have been corrected. 3.02 COORDINATION A. Coordinate location and proper selection of cast-in-place Firestop Devices with trade responsible for the work. Ensure device is installed before placement of concrete. B. Responsible trade to provide adequate spacing of field run pipes to allow for installation of cast-in-place firestop devices without interferences. 3.03 INSTALLATION A. Regulatory Requirements: Install firestop materials in accordance with UL Fire Resistance Directory. B. Manufacturer's Instructions: Comply with manufacturer's instructions for installation of through-penetration joint materials. 1. Seal all holes or voids made by penetrations to ensure an air and water resistant seal. 2. Consult with mechanical engineer, project manager, and damper manufacturer prior to installation of UL firestop systems that might hamper the performance of fire dampers as it pertains to duct work. Firestopping for mechanical systems 230580 - 4 3. Protect materials from damage on surfaces subjected to traffic. 3.04 FIELD QUALITY CONTROL A. Examine sealed penetration areas to ensure proper installation before concealing or enclosing areas. B. Keep areas of work accessible until inspection by applicable code authorities. C. Inspection of through-penetration firestopping shall be performed in accordance with ASTM E 2174, “Standard Practice for On-Site Inspection of Installed Fire Stops” or other recognized standard. D. Perform under this section patching and repairing of firestopping caused by cutting or penetrating of existing firestop systems already installed by other trades. END OF SECTION PIPING AND EQUIPMENT INSULATION 230719-1 SECTION 230719 - PIPING AND EQUIPMENT INSULATION PART 1 GENERAL 1.01 SUMMARY: A. The work covered by this specification consists of furnishing all labor, equipment, materials and accessories, and performing all operations required, for the correct installation of insulation on all piping, fittings, valves, controls and all other necessary items connected into the system subject to condensation or loss of heat. 1.02 QUALITY ASSURANCE A. Insulation Materials: Insulation materials must be manufactured at facilities certified and registered with an approved registrar to conform to ISO 9001 Quality Standard. 1. Pipe insulation shall be preformed and furnished in standard lengths with ends cut square, conforming with the dimensional requirements of ASTM C 585. 2. All insulating products shall have a 25/50 flame spread/smoke developed rating as tested in accordance with ASTM E 84. B. Insulation Requirements: All materials, products, thicknesses and installation shall conform with ASHRAE Standards and Energy Conservation Construction Code of New York State. C. Workmanship: All insulation to be installed by a licensed applicator and applied in accordance with the manufacturer’s recommendations. 1. All work shall comply with all applicable federal, state and local codes and laws. This shall include, but shall not be limited to, the Occupational Safety and Health Act. 2. All work shall conform with accepted industry and trade standards for commercial and industrial insulations. 3. Surfaces to be insulated shall be clean and free of dirt, scale, moisture, oil and grease. 1.03 SUBMITTALS A. Submit shop drawings which indicate complete material data, a list of materials proposed for this project and indicate thickness of material for individual services. 1.04 JOB CONDITIONS A. Deliver material to job site in original non-broken factory packaging, labeled with manufacturer's density and thickness. B. Perform work at ambient and equipment temperatures as recommended by the adhesive manufacturer. PART 2 PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Fiberglass Insulation PIPING AND EQUIPMENT INSULATION 230719-2 1. Owens-Corning 2. Johns Manville Corp. 3. Knauf B. PVC Fitting Covers 1. Zeston or equal 2.02 GENERAL A. All "K" factors are expressed in BTU/in./hr./sq.ft. 2.03 MATERIALS AND COMPONENTS A. Piping: All piping shall be insulated with a preformed fiber glass pipe insulation, complying with ASTM C 547, Class 3 (to 850°F [454°C]), rigid, molded pipe insulation, noncombustible. "K" value at 75o, maximum 0.23. All-Service (ASJ) Vapor-Retarder Jacket: A white, kraft paper, reinforced with a glass fiber yarn and bonded to an aluminum foil, with self sealing longitudinal closure laps (SSL) and butt strips. B. Fittings Covers: Fitting cover system shall be a complete factory-supplied system consisting of premolded PVC covers and fiberglass inserts precut to specific size, shape and thickness, complete with accessories to mechanically fasten system to adjacent pipe covering. Zeston 2000 PVC insulated fitting cover. PART 3 EXECUTION 3.01 GENERAL A. Insulation shall be installed in a workmanlike manner by workmen regularly engaged in this type of work. B. Hot - Insulate all hot piping and equipment (heat exchangers, etc.). Insulation may be broken at support. Pumps, flanges, expansion tanks, valves may be excluded. C. Finish insulation neatly at hangers, supports, and other protrusions. All raw or cut ends of insulation shall be finished with a mastic suitable for the purpose. D. Locate insulation or cover seams in least visible locations. E. Adhesives, mastics and coatings shall be applied at the manufacturer’s recommended minimum coverage per gallon. F. At all points of connection, of new piping to existing, repair insulation on existing piping at new joints. 3.02 HOT PIPING APPLICATION (UP TO 500oF) A. Piping: Butt all joints firmly together and smoothly secure all jacket laps and joint strips with lap adhesive. Flare-type staples at 4" spacings may be used for concealed work. Self-Seal Lap: Apply according to manufacturer's published recommendations. B. Fittings: Insulate with molded fiberglass fittings; segments of pipe covering; or with firmly PIPING AND EQUIPMENT INSULATION 230719-3 compressed foil-faced fiberglass blanket. Secure in place with 20 gauge corrosion-resistant wire and apply a smoothing coat of insulating cement. Cover with PVC covers shall overlap the adjoining pipe insulation and jackets and shall be sealed at all edges with vapor barrier adhesive. The tape shall overlap the jacket and the cover at least one inch. 3.09 INSULATION THICKNESS SCHEDULE Piping Pipe Sizes (in.) Insulation Thickness(in.) Hot Water Up to 1-1/2" 1.5 Steam Up to 1-1/4" 1.5 Steam 1-1/2" and larger 2 END OF SECTION 230719 PIPE AND PIPE FITTINGS 232100-1 SECTION 232100 - PIPE AND PIPE FITTINGS PART 1 - GENERAL 1.01 SCOPE OF WORK A. Furnish and install all piping systems indicated on drawings, and as specified hereinafter. The piping runs indicated are diagrammatic and intended to show the runs, risers, etc., which are required. It is not the intent of the plans to show each offset, which may be required due to job conditions. Install the piping in as close conformance to the plans as possible, furnishing any additional offsets, drops, risers, etc., which may be required. B. This Contractor shall carefully coordinate his work with the work of other contractors so as to avoid unnecessary changes. C. Should Architect/Engineer's details, field conditions, change of equipment or shop drawing information necessitate an important rearrangement, report same to Engineer before proceeding with work and obtain written approval or revised print. 1.02 SUBMITTALS A. Piping installations shall be approved as required by the municipality having jurisdiction over the site of the installation. 1.03 QUALITY ASSURANCE A. All pipe and tubing shall be new, first quality, full weight, free from defects, straight, true and round. Each length of pipe and each fitting shall be marked or stamped with manufacturer's name. Bundled pipe shall be properly tabbed. B. All pipe and fittings shall conform to the latest standards of A.S.A. Code for pressure piping. C. All products shall comply with standards for low volatile organic compound emissions. PART 2 - PRODUCTS 2.01 STEEL PIPE AND FITTINGS A. Steel pipe 1. 1/2"- 1-1/2" ASTM A53 Grade B Type F. 2. 2"- 12" ASTM A53 Grade B Type E or Type S. B. Welding Fittings 1. Steel, butt weld; ASTM A234 Grade WPB, ANSI B 16.9. All elbows shall be long radius unless otherwise noted. C. Screwed End Fittings 2. Standard wt. malleable iron, black, banded; standard wt. 150 WSP, ANSI B16.3. 3. Extra heavy weight, malleable iron, 300lb. Class D. Unions 1. 1/2"- 3" malleable iron, black, 250 lb., screwed, brass to iron or brass to brass seats. PIPE AND PIPE FITTINGS 232100-2 E. Flanges 1. 2-1/2"- 12"; steel, ASTM A105, 150 lb., ANSI B16.5 slip-on (preferred) or welding neck type, raised face (when mating with 125lb. C1 flange, a flat face flange is required). 2.02 COPPER TUBING AND FITTINGS A. Copper water tube, Types K, L and ASTM B88 (hard Temper unless otherwise specified). B. Copper tube, Type DWV, ASTM B306. C. 1/8"- 7/8" OD copper tubing; ASTM B75, seamless, annealed. D. Fittings: 1. Wrought copper tube fitting, solder type ANSI B16.22. 2. Cast brass water tube fitting, solder type, ANSI B16.18. 3. Wrought copper SWV fittings, solder type, ANSI B16.29. E. Unions, 1/2"- 2"; brass water tube fitting, ground joint, screwed. F. Flanges; brass water tube fitting, solder, flat face, ANSI B16-5 Class 150. 2.03 JOINING AND SEALANT MATERIALS A. Thread Sealant 1. Teflon thread sealer B. Solder: Solid wire type - 95% tin - 5% antimony; ASTM B32-95TA or approved equal. C. Solder flux: Harris Co. Stay-Clean D. Flange Gasket Material 1. Waterproofed non-asbestos designed for the temperatures and pressures of the piping system in which installed. E. Modular Mechanical Seal; Watertight Mechanical Seal. Thunderline Corp. Link-Seal. 2.06 PIPE SLEEVES A. Pipe sleeves except where otherwise specified for a particular herein or in individual work sections, shall be of 20 gauge galvanized sheet steel with a lock seam joint. B. Sleeves shall be of schedule 40 galvanized steel pipe in the following locations: waterproof walls and floors, outside walls, foundation walls, floors having a floor drain, floors over mechanical equipment, and floors on grade. C. Exceptions to the above are core drilled holes in foundation walls and non-waterproof interior walls and floors where no sleeves are required. D. Sleeves in fire rated partitions and floors shall be packed with a UL listed fire stop. PIPE AND PIPE FITTINGS 232100-3 PART 3 - EXECUTION 3.01 PIPING INSTALLATION A. General 1. Work of this section shall start as soon as building construction permits and furnish and insert all pipe and other hangers supports, including planning of work, purchasing materials for prompt delivery and supply sufficient labor to complete the work as rapidly as the progress of the building allows. 2. All measurements, distances, levels shall be verified at the building. 3. Open ends of pipes and equipment shall be properly capped during installation to keep dirt and other foreign materials out of the system. 4. Install piping properly while allowing maximum head room and allowance for the swing of doors and equipment. 5. Install piping with approved cold strain. Make allowance for the expansion and contraction of piping. 6. Where furred spaces are indicated, keep pipes as close to structural members as possible so as to require minimum furring. In the case of an exterior wall, piping shall be installed interior to the insulation so as not to break the continuity of the insulation membrane. 7. Unless otherwise indicated, conceal piping in building construction, i.e., above suspended ceiling. Install and test piping so as not to cause delay to work of other trades. 8. Provide easy and safe access to valves and other apparatus requiring operation. Provide access panels as required. 9. Do not install any bullheaded tees. 10. Cut all pipe accurately to measurements established at building and work into place without springing or forcing. Install all pipe so that it may expand and contract freely without change to any other work or to itself. All pipes, after having been cut, shall be reamed to remove burrs. All threads shall be clean cut and tapered. All piping shall be cleaned free of pipe cutting oil prior to erection. All change in direction shall be made with fittings, not with bent pipe, and equipment shall be properly capped and plugged during installation to keep dirt or other foreign materials out of the system. Install piping parallel with building surfaces and other piping, maintaining maximum head room, properly spaced, so as to provide clearance for covering. 11. All water connections to equipment and control valves shall have brass-ground joint unions or flanges. 12. Close nipples will not be accepted. Use shoulder nipples with minimum unthreaded portion not less than 1/2". Use extra heavy pipe where shoulder portion is less than 1-1/2". 13. Couplings will be permitted only where full lengths of pipe do not reach objective. Use only extra heavy couplings of same material as pipe where required. PIPE AND PIPE FITTINGS 232100-4 14. Furnish and install pipe anchors where indicated on drawings and where required. The anchors shall be constructed of heavy steel shapes, welded to pipe and secured to concrete and/or structural steel. 15. Provide die-electric unions between all copper (brass) to steel connections. Watts Series 3000 or equal. B. Pipe Joints 1. Square cut and ream ends of pipe, nipples, and tubing. 2. Install a gasket for each flanged joint. 3. Use an approved teflon pipe thread tape on all screwed joints. 4. Provide the appropriate die-electric connector between dissimilar pipe joints. 5. Use grooved mechanical couplings only in accessible locations. F. Water and Ethylene Glycol Piping 1. Install all piping to allow complete drainage. 2. Install a valved drain with a hose bib connection at low points, sections separated by valves, and the low point of down feed convectors and radiators. 3. Install manual air vents at all high points. 4. Make final connections to equipment with unions otherwise noted. Exceptions- Fintube. 5. Install valves at al branches unless otherwise noted or specified. 3.02 PIPE SLEEVE INSTALLATION A. General 1. Set sleeves, obtain review of their locations in ample time to permit pouring of concrete or progressing of other construction work as scheduled. 2. Sleeve Size a. Inside diameter of sleeve or core drilled holes to be 1/2 inch bigger than outside diameter of the pipe, or insulation if the pipe is to be insulated. Coordinate sleeve size with space required by modular mechanical type seal if used. b. The length of the sleeve in walls and partitions is to be equal to the finished thickness of the wall or partition. c. For floors the sleeve should be 1/2 inch longer than the thickness of the floor. Extend the sleeve 1/2 inch above finished floor. 3. Packing of Sleeves and Core Drilled Holes a. Pack sleeves in exterior masonry walls and waterproof walls with modular mechanical type seal. PIPE AND PIPE FITTINGS 232100-5 b. Fill space around pipes through floors and fire rated walls and partitions with a UL listed fire sealant. 3.03 FLOOR, WALL AND CEILING ESCUTCHEONS A. Provide a solid, polished chrome plated, cast brass escutcheon with set screw for all un- insulated piping passing through floors, walls and ceilings of finished areas. B. Provide a solid cast iron escutcheon with set screw for un-insulated piping passing through floors, walls, and ceilings of unfinished areas. 3.04 PIPE SCHEDULE A. Heating Hot Water Supply, Return - 75 psig and less. 1. ½” – 3”; Type L copper with solder fittings. B. Steam Condensate – Low Pressure 1. Schedule 80 black steel pipe with screwed end fittings. F. Steam – Low Pressure 1. Up to 3” Schedule 40 black steel pipe with screwed end fittings. 2. 2" and up; Schedule 40 black steel pipe with weld end fittings. 3.05 TESTING A. Test all piping as specified below before installation of insulation and connection to equipment. Perform test in a timely manner to allow building construction to continue. 1. Water piping; provide hydrostatic test at 100 psi for one hour. END OF SECTION 232100 DUCTWORK AND ACCESSORIES 233100-1 SECTION 233100 – DUCTWORK AND ACCESSORIES PART 1 GENERAL 1.01 SUMMARY: A. Ductwork and plenums. B. Accessories -volume dampers, fire dampers, Duct liner, sealant. 1.02 REFERENCE STANDARDS A. Fabricate and install in accordance with SMACNA standards. B. NFPA 90A, Air Conditioning and Ventilating Systems NFPA 90B, Standard for the Installation of Warm Air Heating and Air Conditioning Systems. PART 2 PRODUCTS 2.01 MATERIALS A. Ducts: Galvanized steel lock forming quality, having zinc coating, ASTM A 924 and A 653. G60 coating. G90 coating for outdoor duct. 2.02 FABRICATION A. Duct to be constructed and reinforced in accordance with SMACNA HVAC Duct Construction Standard except as modified here or on the drawings. B. Seal ducts in accordance with SMACNA HVAC Duct Construction Standard. C. Round and oval duct shall be spiral seam. PART 3 EXECUTION 3.01 INSTALLATION A. Locate ducts with sufficient space around equipment to allow normal operating and maintenance activities. B. At each point where ducts pass through partitions, seal joints around duct with non- combustible material. END OF SECTION 233100 GENERAL PROVISIONS FOR ELECTRICAL WORK 260000 -1 SECTION 260000 - GENERAL PROVISIONS FOR ELECTRICAL WORK PART 1 GENERAL 1.01 GENERAL PROVISIONS A. Provide materials and labor required for complete working systems as shown on drawings and/or specified. B. Coordinate with other trades. The contractor shall coordinate work with other trades to insure the coordination of the installation of their work. Coordination includes review of other trade drawings that may affect the work and meetings with other trades. Do not provide wiring to equipment supplied by other contractors or subcontractors until the actual location and electric requirements of the equipment has been verified. The electrical contractor shall be responsible for actively pursuing this information. 1.02 INSTALLATION AND WORKMANSHIP A. The plans are diagrammatic and indicate only the sizes and general arrangement of piping and equipment; exact locations of all elements shall be determined as work progresses, in cooperation with the work of other trades. It is not intended to show every item of work or minor piece of equipment, but every item shall be furnished and installed without additional remuneration as necessary to complete the system in accordance with the best practice of the trade. B. Provide installation minimally in accordance with NECA NEIS standards. Provide installation beyond the standards if required by the project drawings and specifications. C. Provide wiring and equipment installation in accordance with the latest edition of NFPA 70, National Electric Code. D. The contractor shall be experienced in the work to be performed and familiar with applicable codes, standards and local requirements. 1.03 CODES AND REGULATIONS A. This Contractor shall have the electrical work inspected by an approved inspection agency and shall pay all expenses incurred by same. At the completion of the work, the Contractor shall furnish a certificate of inspection indicating full approval of the work furnished and installed in this Contract. B. Work shall comply with codes and laws of New York State. These include but are not limited to: Building Code of New York State Fire Code of New York State C. The materials, and installation shall where applicable comply minimally with the following standards: ANSI A117.1 ANSI A17.1 – Safety Code for Elevators and Escalators Power company standards and regulations. National Fire Alarm Code (NFPA 72) National Electric Code (NFPA 70) GENERAL PROVISIONS FOR ELECTRICAL WORK 260000 -2 D. Organizations that have applicable standards include: ANSI American National Standards Institute ASME American Society of Mechanical Engineers ASTM American Society for Testing Materials FM FM Global/FM Approvals ICEA Insulated Cable Engineers Association IEEE Institute of Electrical and Electronic Engineers OSHA Occupational Safety and Health Act NECA National Electrical Contractors association NEMA National Electrical Manufacturers Association NESC National Electrical Safety Code NFPA National Fire Protection Association UL Underwriters Laboratories, Inc. E. Comply with all applicable rules and regulations of the municipal laws and ordinances and latest revisions thereof. All work shall be done in full conformity with the requirements of all authorities having jurisdiction. Modifications required by the above authorities will be made without additional charges to the Owner. Where alterations to and/or deviations from the Contract Documents are required by the authorities, report the requirements to the Architect and secure approval before work is started. F. Furnish and file with the proper authorities, all drawings required by them in connection with the work. Obtain all permits, licenses, and inspections and pay all legal and proper fees and charges in this connection. G. Should any work shown or specified be of lighter or smaller material than Code requires, same shall be executed in strict accordance with the regulations. H. Heavier or larger size material than Code requires shall be furnished and installed, if required by the Plans and Specifications. I. Equipment and components parts thereof shall bear manufacturer's name- plate, giving manufacturer's name, size, type and model number or serial number, electrical characteristic to facilitate maintenance and replacements. Name plates of distributors or contractors are not acceptable. J. Owner will stop any work or use of any material that is not being properly installed and each Contractor shall remove all materials delivered, or work erected, which does not comply with Contract Drawings and Specifications, and replace with proper materials, or correct such work as directed by the Owner, at no additional cost to Owner. K. If equipment or materials are installed before proper approvals have been obtained, each Contractor shall be liable for their removal and replacement including work of other trades affected by such work, at no additional cost to Owner, if such items do not meet intent of the Drawings and Specifications. 1.05 MATERIALS AND EQUIPMENT A. Manufacturers and model numbers specified on the drawings are the standard of design with regard to performance, capacity and physical properties. B. Submit specific product data for equipment whether the specified manufacturer is used or a substitute is used. Submit installation data and wiring diagrams (if applicable). C. Unless specifically noted, the equipment specification is not intended to preclude the substitution of material and equipment by other manufacturers. The contractor is responsible for changes due to substitutions (capacity, support, etc.) GENERAL PROVISIONS FOR ELECTRICAL WORK 260000 -3 D. If other manufacturers are named, it does not relieve the contractor from supplying equipment or materials that meet the design intent and from the capacity, and physical requirements of the installation. 1.06 AS-BUILT DRAWINGS A. The Electrical Contractor shall keep an accurate location record of all underground and concealed piping, and of all changes from the original design. He is required to furnish this information to the Owner prior to his application for final payment. B. At completion of the project, all changes and deviations from the Contract Documents shall be recorded by the Contractor. C. Three (3) corrected sets of all operating and maintenance instructions and complete parts lists bound in hard covers shall be furnished to the Owner. 1.07 FOUNDATIONS AND SUPPORTS A. Provide necessary foundations, supports, pads, bases, required for equipment, conduit, lighting fixtures, panels, racks, etc. If not specified provide support in accordance with generally excepted construction practice. B. For equipment where foundations are indicated or required, provide 4 inch high concrete pads, extending 6 inches beyond equipment base in all directions, with top edge chamfered. B. Where equipment is indicated or required to be floor-mounted on stands or legs, construct of structural steel members or steel pipe, fittings; brace, fasten with flanges bolted to floor. C. Where ceilings or wall mounting is indicated or required, use suspended platform, brackets or shelf, whichever is most suitable for equipment, its location. Construct of structural steel members, steel plates, rods, as required; brace, fasten to building structure or to inserts as reviewed. A. Design, construct supporting structures of strength to safely withstand stress to which the may be subjected, to distribute load, impact properly over building areas. Conform to applicable technical societies' standards, also to codes, regulations of agencies having jurisdiction. D. Paint steel work with one (1) prime coat for interior locations (exception – galvanized steel or steel with factory finish, threaded rods in unfinished locations). 1.08 CLEANING CONDUIT, EQUIPMENT A. Conduit, equipment: thoroughly cleaned of dirt, cuttings, other foreign substances. Should any conduit, other part of systems be stopped by any foreign matter, disconnect, clean wherever necessary for purpose of locating, removing obstructions. Repair work damaged in course of removing obstructions. 1.09 GROUNDING A. All electrical systems must be grounded in accordance with provisions of the National Electric Code. Provide all required accessories. 1.10 IDENTIFICATION GENERAL PROVISIONS FOR ELECTRICAL WORK 260000 -4 A. Provide typed directories for all new panelboards. Panelboards shall be labeled with designation and voltage. B. Update existing panelboard directories if new connections are made. C. Provide identification for all panelboards, switchgear, transformers, switches and similar equipment. Provide aluminum tags riveted to the enclosure or phenolic frameplates. D. Label main service disconnects. 1.11 RENOVATIONS A. Contractors shall verify exact existing conditions in the field and coordinate new work with these conditions. B. Contractors shall work with utilities and/or the building owners to find circuits. Finding these circuits remains the contractor’s responsibility. C. Contractor responsible for proper disposal of all materials removed (ballasts, etc.). 1.12 SUPPORTS AND SEALANT A. Provide all required support for wiring, conduit and equipment. B. Provide sleeves for penetrations of walls and floors. Provide sealant for the space between the sleeve and the pipe for fire and smoke walls/partitions/floors, exterior walls and floors, waterproof walls and floors. C. Provide sealant and fire stopping. Sealant and fire stopping for fire rated walls/partitions/floors shall be listed for the use. D. Unless otherwise noted, run conduit as neatly and unobtrusively as possible. Where applicable run as high as possible. Coordinate with other trades. END OF SECTION 260000 WIRE AND CABLE 260519 -1 SECTION 260519 - WIRE AND CABLE PART 1 GENERAL 1.01 SUMMARY A. Section includes wiring, cables and connectors for power, lighting, signal, control and related systems rated 600 volts and less. 1.02 QUALITY ASSURANCE A. Comply with NEC requirements as to installation, materials and color coding. B. Provide products which are UL listed and labeled. PART 2 PRODUCTS 2.01 INSULATED CONDUCTORS A. Conductors: Annealed uncoated copper or annealed coated copper in conformance with the applicable standards for the type of insulation to be applied on the conductor. Conductor sizes No. 12 and larger shall be stranded. ASTM B-3, ASTM B-174, ASTM B-8, UL-62. B. Acceptable Manufacturers: American Insulated Wire Corp.; Southwire Co C. Types: 1. XHHW: Moisture and heat resistant cross-linked polyethylene insulation rated 600V conforming to U.L. requirements for type XHHW insulation (75 degrees C wet and 90 degrees C dry). 2. THWN-2: Polyvinylchloride insulation rated 600V with nylon jacket conforming to U.L. requirements for type THWN-2 insulation (90 degrees C). 3. THHN: Polyvinylchloride insulation rated 600V with nylon jacket conforming to U.L. requirements for type THHN insulation (90 degrees C). 4. MC: Insulated conductors, type XHHW with flexible metal armor conforming to U.L. requirements for type MC metal-clad cables. Connectors: Malleable iron set screw or 2 screw clamp type, and anti-short bushings. 2.02 CONNECTORS A. General: Provide UL type factory fabricated, metal connectors of sizes, capacity ratings, materials, types and classes as required for application as determined by the wire or cable manufacturer. B. Cable Terminations 1. Provide cable manufacturer terminations or termination specifically manfufactured for cable type of same or greater rating. 2.03 TAPES A. Insulation Tapes: 1. Vinyl Tape: ASTM D-3005 Type 2, UL 510, CSA C22.2, 3M Co. Scotch No. 88. WIRE AND CABLE 260519 -2 2. Rubber Tape: HHI-553C, MIL-I-3825B, ASTM D-4388, Type 3, 3M Co. Scotch No. 23. B. Moisture Sealing Tape: 600V UV resistant. C. Electrical Filler Tape: UL listed, 3M Co. Scotchfil. D Color Coding Tape: UL 510, CSA C22.2, 3M Co. Scotch No. 35;. E. Arc Proofing: Fire and arc proofing. 2.04 PULLING COMPOUNDS A. UL listed. PART 3 EXECUTION 3.01 INSTALLATION A. Install conductors in interior raceways after the raceway system is completed and finishes in specific work areas of the building are finished. B. Install conductors in exterior raceways after the raceway system is completed, except where indicated on drawings to be direct burial in earth. C. No grease, oil, or lubricant other than pulling compound specified for each type insulation may be used to facilitate the pulling-in of conductors. D. Use nylon line, polyethylene line, or manila rope as pull wires when installing conductors in aluminum or rigid non-metallic conduits. 3.02 CIRCUITING A. Do not change, group or combine circuits other than as indicated on the drawings. 3.03 COMMON NEUTRAL CONDUCTOR A. A common neutral may not be used. 3.04 CONDUCTOR SIZE A. Install conductors of size shown on drawings. Where size is not indicated for branch circuit wiring, the minimum size allowed is No. 12 AWG. Where size is not indicated for control wiring, the minimum size allowed is No. 14 AWG. 1. Minimum size No. 12 for general use. At 120 volts and over 100 feet total circuit length, minimum size No. 10. At 277 volts and over 220 feet total circuit length, minimum size No. 10. Increase wire size as required on excessively long circuits to maintain a maximum voltage drop of 2% in branch circuits. 2. Control and alarm wire: Minimum size No. 14. At 120 volts and over 200 feet total circuit length, minimum size No. 12. Increase wire size voltage drop of 2%. 3. Increase raceway sizes as required where wire sizes have been increased for voltage drop. 3.05 CONNECTORS WIRE AND CABLE 260519 -3 A. Splices: 1. Dry Locations: a. For conductors No. 8 or smaller, use spring type pressure connectors or indent type pressure connectors with insulating jackets. b. For conductors No. 6 AWG or larger, use uninsulated indent type pressure connectors. Fill indentions with electrical filler tape and apply insulation tape to provide insulation equivalent to that of the conductor. 2. Damp Locations: As specified for dry locations, except apply moisture sealing tape over the entire insulated connection. 3. Wet Locations: Use uninsulated indent type pressure connectors and insulate with resin splice kits or heat shrinkable splices. B. Gutter Taps in Panelboards: Install gutter tap, fill indentions with electrical filler tape and apply insulation tape to provide insulation equipment to that of the conductors, or insulate with gutter tap cover. C. Terminations: 1. For conductors No. 10 AWG or smaller, use terminals for: a. Connecting control and signal wiring to terminal strips. b. Connecting wiring to equipment designed for use with terminals. 2. For conductors No. 8 AWG or larger, use lugs for: a. Connecting cables to flat bus bars. b. Connecting cables to equipment designed for use with lugs. 3. For conductor sizes larger than terminal capacity on equipment, reduce the larger conductor to the maximum conductor size that terminal can accommodate. Reduce section shall not be longer than 1'. Use bolted clamp type or pressure connections suitable for reducing connection. 3.06 COLOR CODING A. Color Code and Identification of feeders and branch circuits: 1. Install color coding tapes on feeders at terminations and at 1'0" intervals in gutters, pullboxes and manholes. Color code as follows: 120/240 Volt Phase A - black Phase B - red Neutral - white Ground - green 2. Identify interior feeders by feeder number and size in pullboxes and gutters with premarked self-adhesive tags. 3. Identify exterior feeders by feeder number and size in manholes with embossed aluminum tags and attach tags to cables with non-ferrous metal wire. WIRE AND CABLE 260519 -4 4. Identify street and grounds lighting conductors by circuit number and size in manholes, also in lighting standard bases if not connected to luminaire. Use embossed aluminum tags and attach tags to conductors with non-ferrous metal wire. 5. Install tags so that they are easily read without moving adjacent conductor or requiring removal of arc proofing tapes. 3.07 EQUIPMENT GROUNDING CONDUCTOR A. Install equipment grounding conductor where specified in other sections or indicated on the drawings. B. Equipment grounding conductor may be bare or identified with a continuous green color insulation. This conductor is not intended as a current carrying conductor under normal operating circumstances. 3.08 INSULATED CONDUCTOR SCHEDULE - TYPES AND USE A. XHHW, THWN or THHN: All wiring in dry locations (except where special type insulation is required). B. XHHW, or THWN: All wiring in damp locations (except where special type insulation is required). C. THWN: Wiring installed in existing raceway systems (except where special type insulation is required). D. THHN: Wiring when using fluorescent fixture body as a raceway system. E. MC: 1. Branch circuit wiring in drywall partitions and above suspended ceilings. For surface mount panelboards provide wiring in conduit to the first junction box. END OF SECTION 260519 RACEWAYS, FITTINGS AND ACCESSORIES 260533-1 SECTION 260533 - RACEWAYS, FITTINGS AND ACCESSORIES PART 1 GENERAL 1.01 QUALITY ASSURANCE A. Reference Standards: Raceways shall meet the requirements of NEMA, ANSI and Underwriters' Laboratories, Inc. B. Applies to exterior raceways (unless superseded by another section). 1.02 SUBMITTALS A. Waiver of Submittals: Submittals of product data for approval are not required for products specified by brand name if the specifically named product is provided for the Work. PART 2 PRODUCTS 2.01 RACEWAYS A. Steel Electrical Metallic Tubing: Galvanized on the outside and coated on the inside. ANSI C80.3.. D. Flexible Steel Conduit: Zinc coated steel continuous strip spiral wound into interlocking convolutions. UL 1. E. Liquid-tight Flexible Metal Conduit: Conduit constructed of galvanized steel strip, continuous interlocked double wrapped coat with jacket of flexible PVC. UL 360. 2.02 FITTINGS AND ACCESSORIES A. Connectors and Couplings: 1. Rigid and IMC Conduit: Galvanized steel threaded couplings as provided by the conduit manufacturer or threaded three piece steel/malleable iron coupling. 2. EMT: Zinc plated steel compression type. 3. Flexible Metal Conduit: Zinc plated and chromate coated terminal connector with set screw connection. 4. Liquid-tight Flexible Metal Conduit: Provide zinc plated and chromate coated steel, compression type terminal connector with gasket sealing rings. 5. ½” – 1” connectors for termination at device boxes and j-boxes shall be have nylon insulated throat. B. Conduit Bodies: Galvanized cast-metal conduit bodies is required to meet job and NEC requirements. PART 3 EXECUTION 3.01 RACEWAY INSTALLATION RACEWAYS, FITTINGS AND ACCESSORIES 260533-2 A. Number of Circuits in Raceway: Each raceway shall enclose one circuit unless otherwise indicated on the drawings. Homerun conduits may contain three single pole circuits from separate phases, however the neutrals may not be combined. B. Conduit Size: Not smaller than 1/2" electrical trade size. Conduits size to be based on the National Electric Code. C. Conduit in Waterproofed Floors: Install conduit runs in waterproof floors to avoid penetrating the waterproofing. Avoid penetration of waterproofing with conduit risers so far as practicable. 1. Where it is necessary to puncture the waterproofing for a conduit riser, install a standard weight steel pipe sleeve extending 1/2" above the finished floor level. Flash the steel pipe sleeve to the waterproofing with 16 ounce copper. Construct the flashing with a copper tube extending the full height of the sleeve, soldered to a copper base extending 6" in all directions from the sleeve. 2. The flashing will be integrated into the waterproofing by the Construction Contractor. Provide solid cast brass floor plates with chromium finish where pipe sleeves are exposed in rooms. D. Conduits for Future Use: Provide plastic filament fishwire in empty conduits, where indicated. Conduits required to be installed but left empty: tested with ball mandrel. Clear any conduit which rejects ball mandrel. E. Crossing Expansion Joints: Use expansion joint fittings with grounding jumpers where raceways cross expansion joints. Use deflection fittings where the expansion joint moves in more than one plane. F. Install Conduit Concealed: Install conduit for all circuit work concealed in the floors, ceilings, walls, or partitions of the building unless otherwise indicated on the drawings. If any portions of the conduit system cannot be installed concealed due to conditions encountered in the building, report such conditions and await approval before proceeding. 1. Run conduit in partitions vertically. 2. Conduits installed under or in floors below grade or underground shall have conduit threads painted with sealant before couplings are assembled. Coupling and conduit shall then be drawn up tight to ensure water tightness. G. Conduit Installed Exposed (areas without ceilings, to exposed panelboards, mechanical rooms, or as noted): 1. Install vertical runs perpendicular to the floor. 2. Install runs on the ceiling perpendicular or parallel to the walls. 3. Install horizontal runs parallel to the floor. 4. Conduits installed on flat surfaces in finished spaces shall be installed directly on the surface with straps.. 5. Installation of conduit directly on the floor will not be permitted. H. Materials in Conduit Runs: All conduits in a conduit run shall be of the same material. A combination of steel and aluminum conduit or fittings will not be permitted. I. Conduit Ends: RACEWAYS, FITTINGS AND ACCESSORIES 260533-3 1. Arrange conduit terminations in cabinet with ends at the same level. 2. Plug ends of conduits with caps to exclude foreign material until wiring is installed. 3. Use 2 locknuts and insulated bushing on end of each conduit entering cabinet or galvanized box (plastic bushing may be used on 1/2" & 3/4" conduit). 4. Use insulated grounding bushings on the ends of conduits which are not directly connected to the enclosure (such as stub-ups under equipment, etc.) and bond between bushings and enclosure with equipment grounding conductor. 5. Use insulated groundings bushings or grounding wedges on ends of conduit for terminating and bonding equipment grounding conductors (when required) if cabinets or boxes are not equipped with grounding/bonding screws or lugs. J. Conduit Bends: For 1/2" and 3/4" conduits, bends may be made with manual benders. For all conduit sizes larger than 3/4", manufactured or field fabricated offsets or bends may be used. Make field fabricated offsets or bends with an approved hydraulic bender. 3.02 MAINTENANCE FIRE RESISTANCE A. Conduit and equipment shall be firestopped to prevent the passage of flame, smoke, fumes and hot gases. 3.03 RACEWAY SCHEDULE - TYPES & USE A. Steel Electrical Metallic Tubing: Install in all locations unless otherwise specified or indicated on the drawings. B. Flexible Steel Conduit: May be used where shown on the drawings.: END OF SECTION 260533 PULL AND JUNCTION BOXES 260534 -1 SECTION 260534 - DEVICE AND JUNCTION BOXES PART 1 GENERAL 1.01 SUMMARY: A. Pull and Junction Boxes. B. Device and Outlet Boxes. PART 2 PRODUCTS 2.01 MATERIALS A. Interior Dry Locations: Pressed steel, galvanized, conforming to UL Standard for outlet boxes and fittings with galvanized steel cover or extension ring as required to comply with NEC. 2.02 SWITCH AND RECEPTACLE BOXES - CONCEALED A. Nominal 2” x 3”, 2-3/4” deep (or as required by the number of conductors). Knockouts. Mounting accessories and ganged as required. 2.03 LIGHTING FIXTURE BOXES A. 4 inch octagon. B. For lay-in type ceilings provide box hanger which mounts to two T-bars. Knockouts. C. For drywall ceilings provide support from two joists. 2.04 PULL AND SPLICE BOXES - 600 VOLTS AND BELOW A. Galvanized steel, reinforced, with removable covers secured by brass machine screws and constructed in accordance with Requirements of UL. B. 4” steel with knockouts and cover. 2.05 BOXES IN MASONRY A. Pressed steel masonry box, 2-1/2” deep (or as required by the number of conductors). Knockouts. 2.06 SWITCH AND RECEPTACLE BOXES - EXPOSED A. 4” X 2-1/8” pressed steel box, 2-1/8” deep (or as required by the number of conductors). Knockouts. 2.07 TELEPHONE/DATA OUTLET BOXES A. Same as receptacle. PART 3 EXECUTION 3.01 GENERAL A. Mount outlet boxes as shown on drawings and specified. PULL AND JUNCTION BOXES 260534 -2 B. Coordinate outlets with construction and built-in cabinets and equipment. C. Close unused openings in outlet boxes with knockout closers. D. Provide blank plates on outlet boxes in which no device is installed. END OF SECTION 260534 Firestopping for electrical systems 260580-1 SECTION 260580 - FIRESTOPPING FOR ELECTRICAL SYSTEMS PART 1 - GENERAL 1.01 SUMMARY A. Provide listed firestop at penetrations of rated walls, partitions, ceilings, floors and assemblies. 1.02 DEFINITIONS A. Firestopping: Material or combination of materials used to retain integrity of fire-rated construction by maintaining an effective barrier against the spread of flame, smoke, and hot gases through penetrations in fire rated wall and floor assemblies. 1.03 REFERENCES A. Test Requirements: ASTM E 814, "Standard Method of Fire Tests of Through Penetration Fire Stops" B. Test Requirements: UL 1479, “Fire Tests of Through-Penetration Firestops” C. Underwriters Laboratories (UL) of Northbrook, IL publishes tested systems in their "FIRE RESISTANCE DIRECTORY" that is updated annually. 1. UL Fire Resistance Directory: a. Firestop Devices (XHJI) b. Fire Resistance Ratings (BXRH) c. Through-Penetration Firestop Systems (XHEZ) d. Fill, Voids, or Cavity Material (XHHW) e. Forming Materials (XHKU) D. International Firestop Council Guidelines for Evaluating Firestop Systems Engineering Judgments E. Inspection Requirements: ASTM E 2174, “Standard Practice for On-site Inspection of Installed Fire Stops.” F. ASTM E 84, “Standard Test Method for Surface Burning Characteristics of Building Materials.” 1.04 QUALITY ASSURANCE A. A manufacturer's direct representative to be on-site during initial installation of firestop systems to train appropriate contractor personnel in proper selection and installation procedures. This will be done per manufacturer's written recommendations published in their literature and drawing details. B. Firestop System installation must meet requirements of ASTM E 814 or UL 1479 tested assemblies that provide a fire rating equal to that of construction being penetrated. 1.05 SUBMITTALS A. Submit Product Data: Manufacturer’s specifications and technical data for each material including the composition and limitations, documentation of UL firestop systems to be used and manufacturer's installation instructions. B. Submit material safety data sheets provided with product delivered to job-site. Firestopping for electrical systems 260580-2 PART 2 - PRODUCTS 2.01 FIRESTOPPING, GENERAL A. Provide firestopping composed of components that are compatible with each other, the substrates forming openings, and the items, if any, penetrating the firestopping under conditions of service and application, as demonstrated by the firestopping manufacturer based on testing and field experience. B. Provide components for each firestopping system that are needed to install fill material. Use only components specified by the firestopping manufacturer and approved by the qualified testing agency for the designated fire-resistance-rated systems. 2.02 ACCEPTABLE MANUFACTURERS A. Subject to compliance with through penetration firestop systems (XHEZ) listed in Volume II of the UL Fire Resistance Directory, provide products of the following manufacturers as identified below: 1. Hilti, Inc., Tulsa, Oklahoma 800-879-8000/www.us.hilti.com 2. Accepted equal. 2.03 MATERIALS A. Use only firestop products that have been UL 1479 or ASTM E 814 tested for specific fire- rated construction conditions conforming to construction assembly type, penetrating item type, annular space requirements, and fire-rating involved for each separate instance. B. Cast-in place firestop devices are installed prior to concrete placement for use with non- combustible and combustible plastic pipe (closed and open systems), conduit, or electrical cable bundles penetrating concrete floors, the following products are acceptable: 1. Hilti CP 680 Cast-In Place Firestop Device 2. Hilti CP 682 Cast-In Place Firestop Device for use with noncombustible penetrants C. Sealants, foams or caulking materials for use with non-combustible items including rigid steel conduit and electrical metallic tubing (EMT), the following products are acceptable: 1. Hilti FS-ONE Intumescent Firestop Sealant 2. Hilti CP 620 Fire Foam 3. Hilti CP 606 Flexible Firestop Sealant 4. Hilti CP 601s Elastomeric Firestop Sealant D. Intumescent sealants, caulking materials for use with combustible items (penetrants consumed by high heat and flame) including PVC jacketed, flexible cable or cable bundles, and plastic pipe, the following products are acceptable: 1. Hilti FS-ONE Intumescent Firestop Sealant E. Foams, intumescent sealants, or caulking materials for use with flexible cable or cable bundles, the following products are acceptable: 1. Hilti FS-ONE Intumescent Firestop Sealant 2. Hilti CP 620 Fire Foam 3. Hilti CP 606 Flexible Firestop Sealant Firestopping for electrical systems 260580-3 4. Hilti CP 601s Elastomeric Firestop Sealant F. Non curing, re-penetrable intumescent putty or foam materials for use with flexible cable or cable bundles, the following products are acceptable: 1. Hilti CP 618 Firestop Putty Stick 2. Hilti CP 658T Firestop Plug G. Wall opening protective materials for use with U.L. listed metallic and specified nonmetallic outlet boxes, the following products are acceptable: 1. Hilti CP 617 Firestop Putty Pad H. Materials used for large openings and complex penetrations made to accommodate cable trays and bundles, multiple steel and copper pipes, electrical busways in raceways, the following products are acceptable: 1. Hilti CP 637 Firestop Mortar 2. Hilti FS 657 FIRE BLOCK 3. Hilti CP 620 Fire Foam 4. Hilti CP 675T Firestop Board I. Non curing, re-penetrable materials used for large openings and complex penetrations made to accommodate cable trays and bundles, multiple steel and copper pipes, electrical busways in raceways, the following products are acceptable: 1. Hilti FS 657 FIRE BLOCK 2. Hilti CP 675T Firestop Board J. Provide a firestop system with a "F" Rating as determined by UL 1479 or ASTM E 814 which is equal to the time rating of construction being penetrated. PART 3 - EXECUTION 3.01 PREPARATION A. Verification of Conditions: Examine areas and conditions under which work is to be performed and identify conditions detrimental to proper or timely completion. 1. Verify penetrations are properly sized and in suitable condition for application of materials. 2. Surfaces to which firestop materials will be applied shall be free of dirt, grease, oil, rust, laitance, release agents, water repellents, and any other substances that may affect proper adhesion. 3. Provide masking and temporary covering to prevent soiling of adjacent surfaces by firestopping materials. 4. Comply with manufacturer's recommendations for temperature and humidity conditions before, during and after installation of firestopping. 5. Do not proceed until unsatisfactory conditions have been corrected. 3.02 COORDINATION Firestopping for electrical systems 260580-4 A. Coordinate location and proper selection of cast-in-place Firestop Devices with trade responsible for the work. Ensure device is installed before placement of concrete. 3.03 INSTALLATION A. Regulatory Requirements: Install firestop materials in accordance with UL Fire Resistance Directory. B. Manufacturer's Instructions: Comply with manufacturer's instructions for installation of through-penetration materials. 1. Seal all holes or voids made by penetrations to ensure an air and water resistant seal. 2. Protect materials from damage on surfaces subjected to traffic. 3.04 FIELD QUALITY CONTROL A. Examine sealed penetration areas to ensure proper installation before concealing or enclosing areas. B. Keep areas of work accessible until inspection by applicable code authorities. C. Inspection of through-penetration firestopping shall be performed in accordance with ASTM E 2174, “Standard Practice for On-Site Inspection of Installed Fire Stops” or other recognized standard. D. Perform under this section patching and repairing of firestopping caused by cutting or penetrating of existing firestop systems already installed by other trades. END OF SECTION WIRING DEVICES 262726 -1 SECTION 262726 - WIRING DEVICES PART 1 GENERAL 1.01 SUMMARY: A. Wall switches. B. Receptacles. C. Plate covers. D. Occupancy Sensors. 1.02 REQUIREMENTS OF REGULATORY AGENCIES A. Provide UL approved devices. 1.03 SUBMITTALS A. Submit product data. PART 2 PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Acceptable Manufacturers: 1. Hubbell 2. Arrow Hart 3. General Electric 4. Wattstopper 5. Tork 6. Prescolite 2.02 WALL SWITCHES A. 120/277 Volt Switches: Quiet slow make, slow break design, toggle handle, with totally enclosed case, rated 20 ampere, specification grade. Provide matching two pole, 3 way, and 4 way switches. B. Switch and Pilot Light: Push action type with red handle, integral long-life neon pilot light, rated at 15 ampere, 120 volts. C. Color: Provide ivory switches except where wall finish is wood or dark, use brown switches. 2.04 RECEPTACLES A. Standard Duplex Receptacles: Full gang size, polarized, duplex, parallel blade, U-grounding slot, specification grade, rated at 20 amperes, 125 volts, designed for split feed service. B. Garage, kitchen, toilet room, bathroom, and other locations requiring GFI: Duplex GFGI. C. Ground Fault Interrupter (GFI) Receptacles: Self protecting type, duplex 20 amp, 125 volts, 2 pole, 3 wire, U ground slot. D. Color: Provide ivory receptacles in areas with light wall finish. Provide brown receptacles in areas with wood or dark wall finish. WIRING DEVICES 262726 -2 2.05 PLATE COVERS A. Flush Mounting Plates: Match existing new wall plates. 2.06 OCCUPANCY SENSORS/LIGHTING CONTROL A. Auto/Off Automatic Wall Switch: 1. Passive infrared wall switch with light level sensor. 2. Time-delay shall be user adjustable between 30 seconds and 30 minutes. 3. User adjustable sensitivity setting. 4. Color: Ivory 5. Verify compatibility with fixture ballast type. 6. 180 degrees F° with 300 sq. ft. coverage. 7. Watt Stopper WS. B. Ceiling Sensors 1. Ultrasonic motion-sensing. 2. Adjustable time delay from 15 seconds to 15 minutes. 3. Adjustable sensitivity setting. 4. Manual override switch in sensor for maintenance use. 5. Provide required switchpack and wiring. 6. Watt Stopper W. C. General 1. All wiring and conduit between switchpacks and room sensors has been omitted from the drawings. Verify with the manufacturer all wiring requirements. Provide all necessary wiring and conduits, switchpacks, room sensors, lighting fixtures and wall switches. 2. The system has been designed based on the above indicated equipment. Any equipment substitutions shall be provided with drawings and specifications confirming the substituted system functions as the designed system. Provide all additional components (at no additional cost) to accommodate original design. 3. Adjust each sensor to assure proper lighting control of all fixtures. Each sensor sensitivity should be set to assure corridor movement does not effect individual room control. Sensor operation shall be acceptable to the Owner and Engineer before final acceptance. 4. Mount sensors a minimum of 4' from air distribution equipment and in accordance with the manufacturer's recommendations. PART 3 EXECUTION 3.01 INSTALLATION WIRING DEVICES 262726 -3 A. Mount switches 44 inches above floor, unless otherwise noted. Coordinate switch mounting location with architectural detail. B. Mount receptacles vertically at 18 inches above finished floor, unless otherwise noted, with grounding pole at top. C. Coordinate receptacles with counters, built-in desks and other architectural details. Mount receptacles over counters and at rest room lavatories at 44” AFF unless otherwise required by the situation. END OF SECTION 262726