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HomeMy WebLinkAbout23 81 26 Split System Air ConditionersBEARDSLEY DESIGN ASSOCIATES CORNELL – NCP SPLIT-SYSTEM AIR-CONDITIONERS STANDARD SPECIFICATIONS 23 81 26 – PAGE 1 OF 6 MARCH 29, 2013 SECTION 238126 -- SPLIT-SYSTEM AIR-CONDITIONERS PART 1 GENERAL 1.1 SUBMITTALS A. Product Data: Provide for each type of product indicated. Include rated capacities, operating characteristics, and furnished specialties and accessories. Include performance data in terms of capacities, outlet velocities, static pressures, sound power characteristics, motor requirements, and electrical characteristics. B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work. 1. Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection. 2. Wiring Diagrams: For power, signal, and control wiring. C. Samples for Initial Selection: For units with factory-applied color finishes. D. Field quality-control reports. E. Operation and Maintenance Data: For split-system air-conditioning units to include in emergency, operation, and maintenance manuals. F. Warranty: Sample of special warranty. 1.2 QUALITY ASSURANCE A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application. B. ASHRAE Compliance: 1. Fabricate and label refrigeration system to comply with ASHRAE 15, "Safety Standard for Refrigeration Systems." 2. ASHRAE Compliance: Applicable requirements in ASHRAE 62.1, Section 4 - "Outdoor Air Quality," Section 5 - "Systems and Equipment," Section 6 - " Procedures," and Section 7 - "Construction and System Start-Up." C. ASHRAE/IESNA Compliance: Applicable requirements in ASHRAE/IESNA 90.1. BEARDSLEY DESIGN ASSOCIATES CORNELL – NCP SPLIT-SYSTEM AIR-CONDITIONERS STANDARD SPECIFICATIONS 23 81 26 – PAGE 2 OF 6 MARCH 29, 2013 1.3 COORDINATION A. Coordinate sizes and locations of concrete bases with actual equipment provided. Cast anchor-bolt inserts into bases. Concrete, reinforcement, and formwork are specified in Division 03 Section "Cast-in-Place Concrete." B. Coordinate sizes and locations of roof curbs, equipment supports, and roof penetrations with actual equipment provided. 1.4 WARRANTY A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of split-system air-conditioning units that fail in materials or workmanship within specified warranty period. 1. Warranty Period: a. For Compressor: Five year(s) from date of Substantial Completion. b. For Parts: Five year(s) from date of Substantial Completion. PART 2 PRODUCTS 2.1 MANUFACTURERS A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following: 1. Daikin 2. Friedrich Air Conditioning Company. 3. Koldwave, Inc.; a Mestek company. 4. Lennox International Inc. 5. Mitsubishi Electric HVAC Advanced Products Division. 6. SANYO HVAC 7. Trane; a business of Ingersol Rand 8. YORK; a Johnson Controls company. 2.2 INDOOR UNITS 5 TONS (18 kW) OR LESS A. Cassette Type Evaporator-Fan Components: 1. Chassis: Galvanized steel, 24" x 24" square unit suspended from structure with four-way grille fixed to bottom of cabinet. 2. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins and thermal-expansion valve. Comply with AHRI 210/240. 3. Fan: Direct drive, centrifugal. 4. Fan Motors: a. Multitapped, multispeed with internal thermal protection and permanent lubrication. BEARDSLEY DESIGN ASSOCIATES CORNELL – NCP SPLIT-SYSTEM AIR-CONDITIONERS STANDARD SPECIFICATIONS 23 81 26 – PAGE 3 OF 6 MARCH 29, 2013 b. Enclosure type: Totally enclosed, fan cooled. c. NEMA Premium (TM) efficient motors as defined in NEMA MGI. d. Controllers, electrical devices & wiring: Comply with requirements for electrical devices & connections specified in Division 26 sections. 5. Airstream Surfaces: Surfaces in contact with the airstream shall comply with requirements in ASHRAE 62.1. 6. Filters: Permanent, cleanable. 7. Condensate Drain Pans: a. Fabricated with one percent slope in at least two planes to collect condensate from cooling coils (including coil piping connections, coil headers, and return bends), and to direct water toward drain connection. 1) Depth: A minimum of 1" deep. b. Single-wall, stainless-steel sheet. c. Drain Connection: Located at lowest point of pan and sized to prevent overflow. Terminate with threaded nipple on one end of pan. 8. Accessories: a. Provide mini condensate pump where specified on drawings. Field installed b. Provide fully insulated full port ball valve with service port installed in each refrigerant line at each indoor unit. c. Provide auxillary condensate detection device that is a field installed accessory in addition to any factory installed condensate detection devices. B. Wall-Mounted, Evaporator-Fan Components: 1. Cabinet: Enameled steel with removable panels on front and ends in white color finish, and discharge drain pans with drain connection. 2. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins and thermal-expansion valve. Comply with AHRI 210/240. 3. Fan: Direct drive, centrifugal. 4. Fan Motors: a. Multitapped, multispeed with internal thermal protection and permanent lubrication. b. Enclosure Type: Totally enclosed, fan cooled. c. NEMA Premium (TM) efficient motors as defined in NEMA MG 1. d. Controllers, Electrical Devices, and Wiring: Comply with requirements for electrical devices and connections specified in Division 26 Sections. 5. Airstream Surfaces: Surfaces in contact with the airstream shall comply with requirements in ASHRAE 62.1. BEARDSLEY DESIGN ASSOCIATES CORNELL – NCP SPLIT-SYSTEM AIR-CONDITIONERS STANDARD SPECIFICATIONS 23 81 26 – PAGE 4 OF 6 MARCH 29, 2013 6. Condensate Drain Pans: a. Fabricated with one percent slope in at least two planes to collect condensate from cooling coils (including coil piping connections, coil headers, and return bends) and humidifiers, and to direct water toward drain connection. 1) Depth: A minimum of 1 inch (25 mm) deep. b. Single-wall, stainless-steel sheet. c. Drain Connection: Located at lowest point of pan and sized to prevent overflow. Terminate with threaded nipple on one end of pan. d. Pan-Top Surface Coating: Asphaltic waterproofing compound. 7. Accessories: a. Provide mini condensate pump where specified on drawings. Field installed. b. Provide fully insulated full port ball valve with service port installed in each refrigerant line at each indoor unit. c. Provide auxillary condensate detection device that is a field installed accessory in addition to any factory installed condensate detection devices. 2.3 OUTDOOR UNITS (5 TONS (18 kW) OR LESS) A. Air-Cooled, Compressor-Condenser Components: 1. Casing: Steel, finished with baked enamel in color selected by Architect, with removable panels for access to controls, weep holes for water drainage, and mounting holes in base. Provide brass service valves, fittings, and gage ports on exterior of casing. 2. Compressor: Hermetically sealed with crankcase heater and mounted on vibration isolation device. Compressor motor shall have thermal- and current-sensitive overload devices, start capacitor, relay, and contactor. a. Compressor Type: Scroll, inverter driver. b. Variable speed compressor motor with manual-reset high-pressure switch and automatic-reset low-pressure switch. c. Refrigerant Charge: R-410A. d. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins and liquid subcooler. Comply with AHRI 210/240. 3. Heat-Pump Components: Reversing valve and low-temperature-air cutoff thermostat. 4. Fan: Aluminum-propeller type, directly connected to motor. 5. Motor: Permanently lubricated, with integral thermal-overload protection. 6. Low Ambient Kit: Permits operation down to 0 deg F (-17 deg C). 7. Mounting Base: Polyethylene. BEARDSLEY DESIGN ASSOCIATES CORNELL – NCP SPLIT-SYSTEM AIR-CONDITIONERS STANDARD SPECIFICATIONS 23 81 26 – PAGE 5 OF 6 MARCH 29, 2013 2.4 ACCESSORIES A. Thermostat: Wall mounted to control compressor and evaporator fan, with the following features: 1. Liquid-crystal display indicating temperature, set-point temperature, time setting, operating mode, and fan speed. 2. Fan-speed selection including auto setting. 3. On/off, cool, heat & auto operation mode. B. Automatic-reset timer to prevent rapid cycling of compressor. C. Refrigerant Line Kits: Soft-annealed copper suction and liquid lines factory cleaned, dried, pressurized, and sealed; factory-insulated suction & liquid lines with flared fittings at both ends. 1. Drain Hose: For condensate. PART 3 EXECUTION 3.1 INSTALLATION A. Install units level and plumb. B. Install evaporator-fan components using manufacturer's standard mounting devices securely fastened to building structure. C. Install ground-mounted, compressor-condenser components on 4-inch- (100- mm-) thick, reinforced concrete base that is 4 inches (100 mm) larger, on each side, than unit. Concrete, reinforcement, and formwork are specified in Division 03 Section "Cast-in-Place Concrete." Coordinate anchor installation with concrete base. D. Anchor units to supports with removable, cadmium-plated fasteners. E. Install compressor-condenser components on restrained, spring isolators with a minimum static deflection of 1 inch (25 mm). F. Install and connect precharged refrigerant tubing to component's quick-connect fittings. Install tubing to allow access to unit. 3.2 CONNECTIONS A. Piping installation requirements are specified in other Division 23 Sections. Drawings indicate general arrangement of piping, fittings, and specialties. BEARDSLEY DESIGN ASSOCIATES CORNELL – NCP SPLIT-SYSTEM AIR-CONDITIONERS STANDARD SPECIFICATIONS 23 81 26 – PAGE 6 OF 6 MARCH 29, 2013 B. Where piping is installed adjacent to unit, allow space for service and maintenance of unit. 3.3 FIELD QUALITY CONTROL A. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust components, assemblies, and equipment installations, including connections. B. Perform tests and inspections. 1. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect components, assemblies, and equipment installations, including connections, and to assist in testing. C. Tests and Inspections: 1. Leak Test: After installation, charge system and test for leaks. Repair leaks and retest until no leaks exist. 2. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation. 3. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. D. Remove and replace malfunctioning units and retest as specified above. E. Prepare test and inspection reports. 3.4 STARTUP SERVICE A. Engage a factory-authorized service representative to perform startup service. 1. Complete installation and startup checks according to manufacturer's written instructions. 3.5 DEMONSTRATION A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain units. END OF SECTION 23 81 26