HomeMy WebLinkAboutBuilding 3 - Fire Pump Startup Report
Date: 5/13/2024
To: Petcosky Fire Protection
421 Commerce Rd
Binghamton NY 13850
Attention: Joe Betkavsky
Subject: Fire Pump Certification
Location: Cathrine Commons South Bldg #3
210 College Ave
Ithaca, NY
Gentlemen:
The following report covers field-testing of existing Patterson Fire Pump at subject location, on
5/09/2024
Manufacturer: Patterson Pumps
Model: 6X5X17SSC
Serial No: FPC000217638-01
Capacity: 1000 GPM
Head: 75 PSI
Speed: 1775
Horsepower: 60 HP
Driver: WEG Model 0601803VP364TS
Ser No: 1061666302
Controller: Firetrol FTA1930-AM60H-TSA
SER No: FZ1260835
The fire pump installation, the suction supply piping and discharge piping, and the
pump driver, and control panel were inspected and found to be acceptable.
A flow test was conducted, assisted, and witnessed by the following:
Ed Helinski, Gartner Equipment Co, Inc. (Patterson Rep)
Dan Mahar, McPeak Co (Firetrol Rep)
Joseph Betkavsky, Petcosky Fire Protection
Brad Scott, Petcosky Fire Protection
Owen Davis, Petcosky Fire Protection
Chris Hamilton, Ithaca Fire Dept (Fire Marshal Inspector)
TO: Petcosky Fire Protection Page 2
Timothy Bush, Schuler-Haas (Electrician)
Kevin Jenkins, Schuler-Haas (Alarms)
The fire pump and controller were further tested for (6) each “Automatic Start and stops”.
The fire pump and controller were further tested for (7) each “Manual Start and Stops”.
Controller was left in: Manual shut down mode.
Controllers were left in the OFF position on.
Jockey pump rotation was confirmed, and pressure was set in JP controller.
The fire system, when placed in the “Automatic” mode of operation, will sequence with
pressure switches/ transducer as follows:
Fire Pump
Pressure Switch: "Start" @ 155 PSIG
"Stop" @ 165 PSIG MANUAL Shutdown only.
Jockey Pump
Pressure Switch: "Start" @ 165 PSIG
"Stop" @ 175 PSIG
The jockey pump and jockey pump controller were tested and found to be acceptable as to
installation and performance.
Manufacture: Grundfos
Model: CR3-8
Controller: Firetrol FTA560F-AG011H
Ser#: FZ1260837
Enclosed with this report are the field test data, the performance curve drawn from the field
test data superimposed on the factory certified test curve, the factory certified test data and
curve, the pump nameplate data, and the hydrostatic test certificate.
Regards,
Ed Helinski
GARTNER EQUIPMENT COMPANY, INC.
ELECTRIC DRIVEN FIRE PUMP FLOW TEST DATA
NOZZLE
SIZE AND
NUMBER
PITOT
PRESSURE
GPM DISCHARGE
PRESSURE
Suction
Pressure
NET
PRESSURE
NET
FEET/HEAD
SPEED
RPM
VOLTS AMPS
0 0 0 200 105 95 219’ 1795 212/210/211 79/74/78
1-3/4”-1 32 504 190 96 94 217’ 1787 212/211/211 121/120/125
1-3/4”-2 32 1008 150 74 76 176’ 1786 211/210/211 157/156/163
1-3/4”-3 30/30/34 1495 96 47 49 111’ 1783 211/210/211 165/165/171
Generator
1-3/4”-3 30/30/34 1495 96 47 49 111’ 1784 207/208/207 167/169/172
Location: Catherine Commons South Bldg #3 Ithaca, NY
Date: 5/09/2024
Patterson Pump Model: Patterson Model 6X5X17SSC Ser# FPC000217638-01
Contractor: Petcosky Fire Protection
0
25
50
75
100
125
150
175
200
225
250
0
25
50
75
100
125
150
175
200
225
250
0
10
20
30
40
50
60
70
80
90
100
0
10
20
30
40
50
60
70
80
90
100
0 250 500 750 1000 1250 1500 1750 2000
Patterson Pump Company
Serial No: FP-C000217638-1 Sold To: GARTNER EQUIPMENT Job: 423923
Pump Type:6X5X17SSC Test Driver:WESTINGHOUSE GPM:1000
Imp Pattern:C-10892 HP:150 Ft. Head:173
Imp Dia:14.375 Eff%:0.924 Rated RPM:1775
Vane Tips:.125 Test RPM:1780 Test Num:3
No. Stages:1 Test Type:Performance Test Date:Jan-30-2023
Certified By:_________________ Approved By:__________________ Witnessed By:_________________
F
t
.
H
e
a
d
B
H
P
E
f
f
.
%
N
P
S
H
GPM
Eff. %Ft. Head BHP NPSH
CK
0
25
50
75
100
125
150
175
200
225
250
0
25
50
75
100
125
150
175
200
225
250
0
10
20
30
40
50
60
70
80
90
100
0
10
20
30
40
50
60
70
80
90
100
0 250 500 750 1000 1250 1500 1750 2000
Patterson Pump Company
Serial No: FP-C000217638-1 Sold To: GARTNER EQUIPMENT Job: 423923
Pump Type:6X5X17SSC Test Driver:WESTINGHOUSE GPM:1000
Imp Pattern:C-10892 HP:150 Ft. Head:173
Imp Dia:14.375 Eff%:0.924 Rated RPM:1775
Vane Tips:.125 Test RPM:1780 Test Num:3
No. Stages:1 Test Type:Performance Test Date:Jan-30-2023
Certified By:_________________ Approved By:__________________ Witnessed By:_________________
F
t
.
H
e
a
d
B
H
P
E
f
f
.
%
N
P
S
H
GPM
Eff. %Ft. Head BHP NPSH
CK
6X5X17SSCGARTNER EQUIPMENT 1000
C-10892FP-C000217638-1 173
423923 177514.375
.125
1
150 1,500.00, 0.00Positive Pressure Test
1780 112.45, 0.006"
112.21 WESTINGHOUSE
474B859G095.00 CK
4606.00 Jan-30-2023
1770.00 3
1.150.00
300PSI 0.924
1
WaterTemp
PSI kWPSI
1 112.00 14.80 23.90 1,798.00 0.00 0.00 224.53 0.00 32.04 29.60 0.00 0.00 218.82 28.48
2 108.00 15.20 40.40 1,795.00 20.80 511.76 214.93 27.78 54.16 50.04 55.51 506.05 210.17 48.39
3 98.00 14.30 45.80 1,794.00 56.20 841.20 194.87 41.40 61.39 56.73 72.97 832.29 190.76 54.94
4 91.00 13.60 48.20 1,794.00 81.30 1,011.76 181.00 46.24 64.61 59.70 77.46 1,001.04 177.18 57.82
5 82.00 13.00 49.80 1,793.00 110.70 1,180.61 162.39 48.41 66.76 61.68 78.49 1,168.75 159.15 59.84
6 75.20 12.40 50.50 1,794.00 132.50 1,291.63 148.66 48.49 67.69 62.55 77.52 1,277.95 145.53 60.58
7 61.00 11.40 50.50 1,795.00 183.00 1,517.95 119.54 45.82 67.69 62.55 73.25 1,501.04 116.89 60.48
8 43.00 10.20 49.00 1,794.00 240.00 1,738.35 82.27 36.12 65.68 60.69 59.51 1,719.94 80.54 58.78
9 35.00 9.80 48.10 1,795.00 265.00 1,826.65 65.39 30.16 64.48 59.58 50.63 1,806.29 63.95 57.61
PATTERSON PUMP COMPANY
RATING (Design)PUMP DATAORDER INFORMATION
GPM:Pump Size & Type:Customer:
FT HD:Impeller Pattern:Serial No:
RPM (N2):Job: Impeller Diameter:
Vane Tips:
Stages:
TEST DRIVER INFORMATION SECONDARY RATINGSTEST INFORMATION
HP: GPM:
RPM:Venturi Meter: FT HD:
Venturi Constant: Manufacturer:
Data Collected by :Discharge Dia: Serial No.:
Volts: Test Date :Suction Dia:
Amps: Test No.:Discharge Guage Elev.(Zd):
S.F.:Suction Guage Elev. (Zs):
Eff.(.00):Pressure Ga:
Panel No.:
Test Data Calculated Data Calculated Data at Rated Speed
whp ehp bhp1 npumpNo bhp2Q2 (GPM) H2 (FT)H1 (FT)Q1 (GPM))Ps (Pd ( ) h (" H2O)N1
Comments:
UL/FM RATING 60HP
Electric Fire Pump Testing
Fire pumps are a critical part of a fire protection system. Properly maintained and tested fire
pumps will deliver countless years of worry-free performance.
Two types of testing of fire pumps are needed:
1) Weekly / Monthly testing which is typically done by facility personnel.
2) Annual flow test which should be done by a sprinkler contractor.
All maintenance and testing should be done in accordance with NFPA25 - Standard for
inspection, testing and maintenance of water-based fire protection systems.
Proper safety precautions must be taken for any potential hazards.
The purpose of weekly fire pump inspection and test is to ensure the fire pump is in an
operating condition free of physical damage and capable of providing continuous delivery
for fire protection demands. In addition, the purpose of a weekly test is to detect deficiencies
that may not be obvious by visual inspections.
Steps to perform a weekly / monthly test
This weekly “Churn Test” verifies the operational status of the fire pump and identifies
deficiencies that may not be evident by visual examination.
To prevent false alarms, notification first should be provided to the alarm monitoring
company prior to and after completion of the weekly / monthly fire pump test. After
testing verify that all the fire pump supervisory signals were received by the alarm
monitoring facility.
Weekly Inspection Procedure
Check the power indicating light (green) on the controller and verify there is power to the
pump
Check to make sure there is adequate heat in the room not less than 40 degrees F, note
temperature at 4’ above floor is not the same as 1’ to the floor, sensing lines are typically
close to the floor so adequate heat is very important.
Check to make sure pump suction and discharge OSY control valves are opened.
Bypass valve (if installed) is open.
Examine all fittings for leaks.
Check to make sure the pump suction and discharge gauges are reading normal.
Confirm system gauge at controller reads normal, confirm controller reads normal.
If equipped - confirm transfer switch pilot light is illuminated.
Confirm there are no power loss or phase reversal alarms.
Confirm the isolation switch on transfer switch is closed. (Up position on disconnect handle
of transfer switch).
Step (1)
Verify START and STOP pressure of jockey pump:
Make sure jockey is in “Auto Position”; SLOWLY open the valve on the sensing line near the
controller, thus dropping system pressure in the jockey pump sensing line.
Jockey pump should cycle ON and OFF without the main fire pump activating.
If you open the line too quickly you may start the fire pump.
Once confirmed turn jockey pump controller to “OFF” position.
Step (2)
After completion of all inspections, start the fire pump automatically by slowly opening the
sensing line valve near the main fire pump controller. After pump starts it should run for 10
minutes.
Step (3)
Record the pressure at which the pump started automatically, record the pump discharge
pressure and suction pressure at the pump gauges.
Step (4)
Confirm the pump casing circulation relief valve is dumping a constant stream of water. This
must always dump when the pump is running at churn to allow for cool water to enter the
pump case.
Step (5)
Check and keep an eye on the pump packing glands to ensure proper tightness and
adequate lubrication, when pump is off ideally 1-2 drops per a second. Note that over
tightening the gland will cause extreme heat and wear; water should always be dripping
from the packing glands. MAKE SURE THE DRAIN LINE BELOW THE GLAND IS
FLOWING FREELY.
Step (6)
Horizontal pumps: check pump shaft, bearings, and packing for any sign of overheating,
check for unusual noises or vibrations on all pumps.
Step (7)
If pump is equipped with a main relief valve confirm that it is working properly.
After the 10-minute run period you should be able to push the STOP button on the fire pump
controller. If the controller has a LED screen the run time will be visible, “If” for any reason
when you stop the pump the pressure is not above the controller set point the fire pump will
automatically come ON when you remove the stop signal. If pressure is satisfied the pump
should not come back on unless pressure drops.
Verify that both Jockey pump and fire pump controllers are left in the Automatic Mode.
If for any reason abnormal operation or conditions are noted during weekly / monthly churn
test, the pump should be shut down and left in the automatic start position until repairs are
made, repairs should be made as soon as possible, pump shall be retested.
Fire pump controllers with transfer switches
To de-energize a main fire pump controller with a transfer switch.
If you must shut power down, first pull-down transfer switch disconnect (B), then pull down
utility switch disconnect (A).
To re-energize a main fire pump controller with a transfer switch. First turn on main power
(utility) disconnect switch (A), then turn on transfer switch disconnect (B).
Failure to follow correct order will likely cause the generator to start or second utility to be
powered.
Any questions or concerns I can be reached at 315 -476-8321
Regards,
Ed Helinski